a2-100-en(v3_0).pdf - 第9页

A2 Automatic Dispenser V3 .0 7 suddenly , the softw are shows E18 “No paint can, colorant coul d not be s pouted out”  T est t he top cover : the m achine could n ot be oper ated when t he top cover is opened. Press the…

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A2 Automatic Dispenser V3.0 6
Connect the power supply wire, data wire with the monitor.
Connect the series port wire to the corresponding plugs, the installation is finished.
Hot plug of serial port line is prohibited
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1. Turn on the switch on the bottom of the machine.
2. Open CD-ROM, put in the installing disk, run the CD-ROM;
See Software Manual for detail info about installation and using
6. Machine Adjustment
The machine has been tested before leaving factory, normally the professional go to your site to do machine
adjustment. If you don’t need, please install and adjust the machine under the guidance of the professional
6.1
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1. Turn on the switch on the back of machine. Ensure that the emergency stop button
is on (if equips uninterruptable power supply, ensure that the power supply is on)
2. Open（double-click the icon）Color Expert 3.0 program
3. Machine begins to initialize, and pop up the below figure(See use introduction for details of how to use）, if
there is abnormal sound coming from the machine, press emergency stop button and start problem solving.；
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When the software shows Ready, please start to adjust the machine.
Check whether the piston is on the bottom; the initialization of turntable should be in normal condition.
Locate the paint can in the center of the loading plate. If there is no paint can or take away the paint can
1、如图所示，将左侧立板用
两个六角螺栓 M8×20、两个垫圈
8 通过底板固定到底梁上。
2、如图所示，区分小桶架板
总成、大桶架板总成、顶层架板总
成。
Switch
A2 Automatic Dispenser V3.0 7
suddenly, the software shows E18 “No paint can, colorant could not be spouted out”
Test the top cover: the machine could not be operated when the top cover is opened.
Press the emergency stop button under any suddenness.
Pressing the emergency stop button also can stop stirring.
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Before colorant is added in to canister, it must be fully mixed by stirring ruler, it is not recommended to mix
the colorant by shaker; in that case, too many bubbles are produced and they will affect the accuracy
The maximum capacity of canister is 1.8/3.8Lnotice that the colorant must not be filled above the
uppermost mark of stirring device.
The machine has good distribution before leaving factory. See Service.exe in the bin file of the installation
catalog; with the instruction of Software Manual, and please assign the colorants to respective canisters if it
is necessary to change.
The left side of the machine is default side for adding the colorant.
Open maintenance, choose the colorant code, click “add colorant” to add corresponding colorant, please
ensure the colorant names in the software match the colorant of the canisters.
Open the top cover. The canisters are pasted with sequential labels corresponding to the colorants.
Open the cover of the canister and insert the stirring ruler, and then the colorant can be poured into canister
along the stirring ruler. Be careful not to pour the colorant out of the canister. Cover the canister cover when
you finish adding the colorant. When the top cover is opened, machine will not rotate.
Add the actual corresponding colorant quantity
in the adding colorant interface, and click “add”.
Rotate the canisters and add the corresponding
colorant in the other canisters.
Click the stir to stir the colorant
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● Air in the pump affect the accuracy, so emptying the air in pumps is a must
● Lift the piston pole and then press it to the bottom and repeat for 4-5 times. Turn the valve rod from horizontal
to vertical position. If there is no colorant dropping from the valve rod, it means the pump is emptied. Then
turn the valve rod to horizontal position. If any colorant drops, turn the valve rod to horizontal position. Lift
A2 Automatic Dispenser V3.0 8
and press the piston rod for 2-3 times. Repeat the foregoing steps till there is no colorant drops out.
● Rotate the turntable and empty the canisters in turns with the same method.
● The machine will lift and press the piston rod for recirculation and exhausting the air automatically in every
24 hours.
● Do not lift the piston rod if not necessary
● Please cover the lids promptly to avoid evaporation of colorant.
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The machine had been calibrated in the factory. Customers can also recalibrate in 4-7 hours after colorants have
been filled if they need. A scale with minimum accuracy of 0.001g and the colorant density are a must for
recalibration.
Stir for 30 minutes after adding colorants, to remove bubbles.
When no continuous dispensing of colorants, please re-empty air or check if nozzle is blocked.
All the preparation steps are followed, the colorants could be dispensed after 4 hours.
7. Operation
The operations of how to search, dispense and modify the formula are explained in the software using manual.
The operator can operate the machine according to the user manual. But normally, the operator should be got well
trained to operate the dispenser better
The machine should be powered on all the time, there will be no action when emergency button is pressed.
The colorant volume in canister should not be lower than 0.5L.
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1) Select a lead rail with proper height for the tray.
(The upper rim of the paint can shall be higher
than the sensor.) Insert the tray inside the rail
till the bottom.
2) Open the lid of the base paint can.
3) Locate the base paint can in the center of the
tray.
4) Start dispensing
1、如图所示，将左侧立板用
两个六角螺栓 M8×20、两个垫圈
8 通过底板固定到底梁上。
2、如图所示，区分小桶架板
总成、大桶架板总成、顶层架板总
成。
Fig.7.1.
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Tray
Lead Rail
Sensor
Tray Center