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Installation Manual, Station Software Version 703.03 01/2011 Edition 9 of 54 → X4I placement machine: The machine zero points, tables, nozzle changers, PCB reference corners and, if stationary ca meras are present the pl…

Installation Manual, Station Software Version 703.03 01/2011 Edition
3 Upgrading to the 703.03 software version
This chapter describes which steps you have to attend when upgrading from different software versions.
When upgrading the station software, always check the eSW versions and download the current versions if
necessary.
Note:
- With the installation of the 703.03 station software, statistic data (maintenance intervals)
is registered for the CPP placement head and the SX main axis. In order to achieve a
defined initial state for the maintenance due, the correspondent maintenance operations
have to be performed on the subsystems after the software installation.
Note:
- An upgrade of the embedded software is necessary for the LDU_X. Generally, it is not
possible to perform a download of the embedded software via the station software for
the LDU_X. The LDU_X has to be upgraded to the 2.02 software version with the aid of
an external PC.
3.1 Upgrading from the 703.02 or 703.02 SP1 software versions
→ Please pay attention to the Technical Informations TI2010-10V02 and TI2010-10C02 when you
download the embedded software.
→ SX-series placement machines in the field:
Due to the SW component counter, the HCU/GCU and the sensor modules have to be programmed.
For this, perform the work steps that are described in the Technical Informations TI2010-02V01 and
TI2010-02C01 about programming HCU/GCU for the 704 upgrade. These work steps can only be
performed by the SIPLACE Service.
→ SX 1/2 placement machine:
In order to use the "Long Board" option and the "Gantry Modularity" functionality, PCB mapping and
head mapping have to be performed.
→ Placement machines with FC camera:
The entire placement head has to be calibrated.
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Installation Manual, Station Software Version 703.03 01/2011 Edition
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→ X4I placement machine:
The machine zero points, tables, nozzle changers, PCB reference corners and, if stationary cameras
are present the placement heads as well, have to be recalibrated (due to a changed handling of
double zero points on the X4I placement machine). No mapping is necessary.
→ Save the calibration data for the placement heads (except Twin Head) in the EEPROM
(see section 7.4).
3.2 Upgrading from the 703.01 software version
→ Please pay attention to the Technical Informations TI2010-10V02 and TI2010-10C02 when you
download the embedded software.
3.2.1 SX-series placement machines
→ SX-series placement machines in the field:
Due to the SW component counter, the HCU/GCU and sensor modules have to be programmed. For
this, perform the work steps that are described in the Technical Informations TI2010-02V01 and
TI2010-02C01 about programming HCU/GCU for the 704 upgrade. These work steps can only be
performed by the SIPLACE Service.
→ Exchange the X/Y sensor modules to X-03068500-03 / Y-03064608-03.
→ Install the 703.03 station software.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and wait until all error messages have been displayed and the eSW
download menu is enabled.
→ Perform the eSW download for all subsystems.
→ Reboot the machine.
→ Place the tables.
The eSW download for the feeders starts automatically.
→ Save the calibration data for the placement heads (except Twin Head) in the EEPROM (see section
7.4).
→ Calibrate the machine by performing the following steps:
− Calibrate the gantry axis (activate the options Y-axis: Encoder Alignment, Travel
range, X-axis: Parameterization, Y-axis: Mapping in the list).
− Perform PCB and head mapping.
→ Start the production.
Installation Manual, Station Software Version 703.03 01/2011 Edition
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3.2.2 X-series placement machines
→ Install the 703.03 machine computer software for two-computer operation, see chapter 5.
→ Install the Vision computer software, see chapter 6.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and perform the eSW download.
→ Reboot the machine.
→ Place the tables.
The eSW download for the feeders starts automatically.
→ Save the calibration data for the placement heads in the EEPROM (see section 7.4).
→ Start the production.
3.3 Upgrading from 701.xx software versions (X4I placement machine)
→ Download the SIPLACE_UpgradePreparation.exe file (directory Upgrade_Preparation) from the
installation CD and execute the file.
→ Reboot the machine and perform an eSW download for the placement heads.
→ Install the 703.03 machine computer software for two-computer operation, see chapter 5.
→ Install the Vision computer software, see chapter 6.
→ Shut down the machine.
→ Remove the tables.
→ Switch on the machine again and perform the eSW download.
→ Reboot the machine.
→ Place the tables.
The eSW download for the feeders starts automatically.
→ Save the calibration data for the placement heads in the EEPROM (see section 7.4).
→ Calibrate the nozzle changer.
→ Calibrate the conveyor.
→ Start the production.