00190585-04.pdf - 第59页
1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5 1.8 Configuring the Option (at Line C omputer and S tation Computer) and Put ting It into Service Edition 05/99 1 - 23 1.8.6.2 P rocedures with V…
SIPLACE 80 F4/F5 1 Retrofitting Instructions for Coplanarity Option
Edition 05/99 1.8 Configuring the Option (at Line Computer and Station Computer) and Putting It into Service
1 - 22
1.8.4 Line Computer: Activating the Coplanarity Measurement Capa-
bility for the Models
V 403.xx and V 404.xx:
The coplanarity option has already been activated for all measurable models in Siemens Standard Library.
● Open the GF file of the relevant, customer-specific models.
● Enter the sensor type:
- In case of V 403.xx -> type 8 (as previously for the old module)
- In case of V 404.xx -> type 17
● Activate the option field “COPLANARITY".
● Store the GF file.
1.8.5 Feasibility Test
V 403.xx and V 404.xx:
The feasibility test is automatically performed when a new placement program is specified.
1.8.6 Station Computer: Configuring the Coplanarity Option
1.8.6.1 Procedure for Version 403.04
DANGER O O O
Where retrofitting is involved, no one except the Siemens service engineer is to turn the machine on.
● Switch the video multiplexer to MC.
● Connect the keyboard appropriate.
● With “SC”, open the file real.ma and SST.ma in the directory D:\Dat\
● In the file real.ma edit the positions of the coplanarity sensor:
coplanarity_2_x 444000
coplanarity_2_y 595000
coplanarity_2_z 17000
● On the last line in the file sst.ma edit:
Speed factor: 200
● Save the data.
● Turn the machine off and then back on.
● The data for coplanarity is loaded at the station.
1 Retrofitting Instructions for Coplanarity Option SIPLACE 80 F4/(F4-6)/F5
1.8 Configuring the Option (at Line Computer and Station Computer) and Putting It into Service Edition 05/99
1 - 23
1.8.6.2 Procedures with Versions > 404.01
DANGER O O O
Where retrofitting is involved, no one except the Siemens service engineer is permitted to turn the
machine on.
● Turn the machine on and start the SITEST program.
● Carry out the “total reference run” in the SITEST program.
● Select the option “Settings” in the pulldown menu. Select the “Machine configuration ...” menu.
● In the dialog field which is opening, select the line “Coplanarity" by clicking twice or “Edit”.
● Select the module. Buttons available: None / LCM150 / ILD 2000:
-> Select the button "
ILD 2000" (= new sensor) -> Confirm "Accept" (2 x).
● In the SITEST main window the message appears “The machine must be turned off in order to ...”.
In response to the question “Store?” enter “YES” and confirm the message window:
- The station computer shut down automatically.
● Carry out a restart of the station (machine OFF and then back ON).
● The coplanarity option is transferred to the station.
Due to the previous selection of the new sensor, the station “knows”, e.g., the
X-Y-Z-position of the new
sensor ( X- 444000, Y = 595000, Z = 17000) and the new speed factor (400).
1.8.7 Calibrating with the SITEST Program
DANGER O O O
While the machine is undergoing retrofitting, it is to be put into service by no one except the Siemens service
engineer. Bridging of protective equipment is not permitted.
For all subsequent jobs the key-operated switch must be locked.
CAUTION O
The calibrating sequence subsequently started via SITEST is
just utilized here to turn on the sensor, i. e.,it is
not to be stored.
NOTE
In order to calibrate the coplanarity sensor (laser) the new coplanarity option must be activated at the line
computer (see Section Fig. 1.8.1 and following) and must have been entered at the station (see Section
1.8.6). After this a station restart must have been carried out.
SIPLACE 80 F4/F5 1 Retrofitting Instructions for Coplanarity Option
Edition 05/99 1.8 Configuring the Option (at Line Computer and Station Computer) and Putting It into Service
1 - 24
1.8.7.3 Preconditions
● Aside from coplanarity, the machine is completely calibrated.
1.8.7.4 V 403.04: Performing Calibration
● Procedure: As described below for Version 404.01 with the following difference:
NOTE
If the button COPLANARITY is
inactive, the option was not set at the line computer (see
Section 1.8.3) or the station restart was not performed.
1.8.7.5 > V 404.01: Performing Calibration
● Turn the machine on and start the SITEST program.
● Carry out the “total reference run” in the SITEST program.
● Pick up nozzle no. 417 with the IC head.
● Select the function menu “IC HEAD” -> “COPLANARITY”
NOTE
If the button COPLANARITY is
inactive, the button for “NONE” (module) was accidentally
actuated while activating the option at the line computer (see Section 1.8.3) or the station was not restarted.
The display of the initial positions of the new coplanarity sensor follows (configuration data)
X = 444000 Y = 595000 Z = 17000
● Select the function menu -> “CALIBRATE MODULE”
● When the request appears on the screen, place the coplanarity calibration tool in the middle of the cal-
ibration tool pocket on the stationary side of the conveyor.
● Close the protective hoods and actuate the “Start” button.
● The calibration starts automatically. The calibration values determined are displayed.
Possible error messages during this process:
- X-Y-position not located. Possible causes:
- Position of coplanarity sensor is wrong because:
- In case of
V403.04: X-,Y- and Z-position incorrectly entered in real.ma (see Section 1.8.6.1).
- In case of
404.01: Wrong, i.e., old coplanarity module ("LCM150") - and thus the old
X-, Y- (and Z) -position - were entered.
- In the case of machines with
dual conveyors (left-hand or right-hand conveyor side = stationary):
distance washers (
total 2 mm thick) between the sensor bracket and the optional carrier
for nozzle changer were not installed or more/less than two disks per screw were installed ->