X-Serie S_705.pdf - 第39页

39 Component feeding Matrix Tray Changer (MTC) Technical data Electrical ratings To w e r 1 ( X L ) To w e r 2 Dimensions Length x width Height 1305 mm x 600 mm 1560 mm for 900 mm PCB conveyor height 1590 mm for 930 mm P…

Component feeding

Matrix Tray Changer (MTC)

If you need to provide com-

ponents in multiple waffle

pack tray for the placement

process, we recommend

using an automatic maga-

zine changeover with the

help of an Matrix Tray

Changer (MTC).

In SIPLACE X2 S / X3 S /

X4 S machines, an MTC can

be docked onto location 2 in

place of the component

trolley. The service flap in

the machine protection of

the SIPLACE X2 S / X3 S /

X4 S placement machine

provides access to the front

section of the feed axis.

The MTC setup is coordi-

nated to the exact placement

sequence to achieve a path-

optimized and time-opti-

mized working process. Two

towers with waffle pack trays

move independently of one

another, in a vertical direc-

tion, until the required maga-

zine reaches the access area

of the feed axis. The horizon-

tal feed axis transports the

waffle pack tray from the

tower to the access area of

the placement head. The first

magazine is made available

as soon as a board is moved

into the PCB conveyor and

valid panel and setup data

has been provided.

All other magazine changes

are executed during the

placement process without

influencing the processing

time. JEDEC magazines can

be refilled without stopping

the machine. Faulty compo-

nents are placed back in the

original magazine.

Tower 2

Tower 1

MTC

Component feeding

Matrix Tray Changer (MTC)

Technical data

Electrical ratings

Tower 1 (XL) Tower 2

Dimensions

Length x width

Height

1305 mm x 600 mm

1560 mm for 900 mm PCB conveyor height

1590 mm for 930 mm PCB conveyor height

1640 mm for 950 mm PCB conveyor height

Weight (basic package)

approx. 500 kg (with cassettes and waffle pack tray carriers)

Weight (fully configured)

approx. 534 kg (with components)

Weight (moving loads)

approx. 80 kg approx. 43.5 kg

Cassette size (L x W x H)

391.2 x 305.6 x 93.3 mm³ 352.7 x 154.8 x 133.8 mm³

Cassette weight

(fully configured)

(without waffle pack tray carrier)

approx. 11 kg

approx. 1.7 kg

approx. 7.5 kg

approx. 1.35 kg

Weight of the waffle pack tray

carrier

850 g 150 g

Dimensions of waffle pack tray

carrier (L x W x H)

386.5 mm x 295.8 mm x 11.1 mm 371 mm x 146 mm x 10.1 mm

Distance from cassette to cas-

sette

96 mm 135 mm

Distance from level to level

12 mm 11.8 mm

Storage capacity

30 waffle pack tray carrier XL with

60 JEDEC or

30 special magazines

of maximum size

40 waffle pack tray carriers

with 40 JEDEC waffle pack

trays

Changeover time (over 5 levels)

approx. 2 s approx. 1.5 s

Max. height of component and

waffle pack tray incl. tolerances

All levels occupied

One level free

Two levels free

8.5 mm

19.5 mm

31.5 mm

8.5 mm

19.5 mm

–

Supply voltage 3 x 400 V~, 50 Hz (Europe)

3 x 208 V~, 60 Hz (USA)

Overall power 1.5 kW

Apparent power 3.85 kVA

Rated current 2.7 A at 3 x 400 V~

4.2 A at 3 x 208 V~

Fuse 3 x 16 A

Rated current consumption of largest

consumer

2 A

Component feeding

Wafflepack Changer (WPC5/WPC6)

The waffle pack changer

makes flatpack ICs available

in the waffle pack trays, to

avoid unnecessary loss of

time during storage and

automatic changing of the

waffle pack trays.

The WPC setup is coordi-

nated to the exact placement

sequence to achieve a path-

optimized and time-opti-

mized working process.

The waffle pack tray storage

unit moves vertically until the

required magazine is in the

access range of the feed

axis.

The horizontal feed axis

transports the waffle pack

tray from the tower to the

access area of the place-

ment head. The first maga-

zine is made available as

soon as a board is moved

into the PCB conveyor and

valid panel and setup data

has been provided. All other

magazine changes are exe-

cuted during the placement

process without influencing

the processing time. JEDEC

magazines can be refilled

without stopping the

machine. Faulty components

are placed back in the origi-

nal magazine.

The waffle pack changer

cannot be used together with

the SpeedStar (C&P20).

WPC6

However, the WPC6 also

has a non-stop module. This

enables the user to refill waf-

fle pack trays during ongoing

operations. The nonstop

module facilitates opening of

the loading flap during opera-

tion, for insertion of waffle

pack trays. Additional func-

tions allow filling levels to be

refreshed or individual levels

to be manually refilled.

WPC6

Waffle pack tray

storage unit

Non-stop module