X-Serie S_705.pdf - 第57页

57 Maximum production quality Maximum production qual- ity The SIPLACE X-Series not only provides le ading machine quality but also guarantees maximum prod- uct quality. through a combi- nation of the follow ing features…

SIPLACE software suite

SIPLACE Random Setup

simplifies the configuration of

setups in the pre-setup area

and the definition of setup

changeovers in the SIPLACE

line. In contrast to existing

setup procedures, in which

the feeder modules and com-

ponents need to be config-

ured exactly on the

prescribed tracks of a

changeover table, Random

Setup allows you to config-

ure feeders and components

on any tracks of any change-

over tables in the line.

This concept is based on the

interrelationship between a

clear assignment of compo-

nents to feeder modules and

the "intelligent" Random

Setup software.

SIPLACE Random Setup

improves the productivity

especially in the following

production conditions:

• Low volume production

with high mix and frequent

product changes

• Production with many new

product introductions

(NPI) or urgent projects

• Production with high flexi-

bility and rapid product

change requirements

Benefits for the customer

SIPLACE Random Setup

offers the customer many

benefits. For example, you

no longer need to sort your

components by table or

track, making it much quicker

to configure components in

the pre-setup area. Feeder

modules can now be set up

on any tracks of a change-

over table and in any loca-

tions of a specific line.

Spare tracks can also be

added without editing the

setup. Configuration of spare

tracks during ongoing pro-

duction is supported from

this version of SIPLACE

Random Setup.

In Split Table Mode, you

can prepare a new setup at

the machine, while the line

continues production. This

Floating Changeover Strat-

egy reduces line downtime.

Another benefit is the

reduced investment costs as

no additional changeover

trolleys are needed to

change the setup. You sim-

ply change over the feeder

modules on the tables.

Maximum production quality

Maximum production qual-

ity

The SIPLACE X-Series not

only provides leading

machine quality but also

guarantees maximum prod-

uct quality. through a combi-

nation of the following

features:

100% placement process

control

In its standard form, the

SIPLACE X-Series features

various control mechanisms

which ensure maximum

placement reliability. Sen-

sors checks whether the

component was correctly

picked up or placed. The set-

down force of components is

checked and height differ-

ences during pickup and

PCB unevenness during

placement are compensated.

Digital vision inspection

The digital Vision system

ensures fast and reliable

component recognition, cou-

pled with user-friendly han-

dling. The system identifies

each individual component

by its geometry and color.

With the help of different illu-

mination levels and bright-

ness stages, almost every

component shape can be

easily recognized. The sys-

tem also saves images of the

components, so-called

"vision dumps", showing

which components have

been rejected.

This supports the early rec-

ognition of faults in new prod-

ucts and increases process

reliability. These vision

dumps also serve as evi-

dence in the event of defec-

tive component supplies.

Intelligent software for

setup verification

The SIPLACE X-Series set-

ups are verified with bar-

codes on the component reel

and by intelligent SIPLACE X

feeder modules. This helps

to avoid setup errors. This

network of checks consider-

ably lowers dpm rates and

increases the first pass yield.

SIPLACE service options

Production life cycle

SIPLACE offers a worldwide,

extensive portfolio of ser-

vices to support customers

throughout their production

life cycle. This ranges from

the planning of new factories

or extension of existing pro-

duction facilities to the rollout

of new products and their

series production, plus the

optimization of equipment

and production team perfor-

mance. With over 20 years

experience in the SMT sector

and best practice projects

around the globe, SIPLACE

provides its clients with inno-

vative and customized solu-

tions. Your success is our

mission! Contact your

SIPLACE sales partner for a

detailed offer of our services.

The SIPLACE service portfo-

lio is tailored to your individ-

ual requirements and offers a

range of alternative options

to suit your specific needs.

Manufacturing Innovations

SIPLACE customers are

continually forced to review

the efficiency and profitability

of their production equipment

and processes, in order to

keep pace with rapidly

changing market conditions

and remain a step ahead of

the competition. SIPLACE

Manufacturing Innovations

involves close cooperation

with the customer team, for

the joint development of

innovative, customer-spe-

cific best practice solutions.

Initially, the individual chal-

lenge is defined, existing

solutions or processes are

analyzed and the corre-

sponding values measured.

During the next stage, the

proposals for action are com-

piled and the potential for

improvement identified. The

SIPLACE team has a wealth

of standardized optimization

tools at its disposal to sup-

port this workflow.

Engineering Services

Profit from individual support

with your specific challenges

and enjoy the specialist

know-how, experience and

SIPLACE quality standards

provided by the experts from

the SIPLACE Engineering

Services team. Projects

include the development of

programming data for special

components, customer-spe-

cific hardware solutions

(such as nozzles, grippers,

special feeders), machine

servicing or calibration ser-

vices as evidence of place-

ment accuracy, plus repair

services or hotline support.

The SIPLACE service team

and specialist R&D depart-

ment are at hand to help The

SIPLACE service team and

specialist R&D department

are at hand to help with their

profound knowledge and

expertise, whenever the

need arises.