X-Serie S_705.pdf - 第56页

56 SIPLACE software suite SIPLACE Random Setup SIPLACE Random Setup simplifies the configuration of setups in the pre-setu p area and the definitio n of setup changeovers in the SIPLACE line. In con trast to e xisting se…

SIPLACE software suite

SIPLACE station software

Software version 707.1 with SMART GUI

The interface between the

operator and the placement

machine has been enhanced

with a range of advanced

functions. However, the

existing navigation system

with "graphical soft buttons"

on the touchscreen and the

arrangement of these but-

tons has been kept, so that

users accustomed to older

versions will find their way

around the new version with

no trouble.

The changes are in the

details:

• Addition of "Smart GUI" for

inexperienced users

• Second icon-based navi-

gation bar on the right side

of the screen for fast,

direct access to other

menu levels

• To prevent confusion

during frequent changes

between different main

menus, the machine

always returns to the last

view visited

• Comprehensive and pow-

erful assistants for user-

guided programming of

pickup positions, compo-

nents shapes and place-

ment positions.

• Operator Guidance": In

the event of an errors, the

user is guided to the

required menu item.

• Quick, direct access to

Vision data

SIPLACE Smart GUI

One of the most important

new features is the SIPLACE

Smart GUI. This is designed

to help inexperienced users

familiarize themselves with

the software quickly and eas-

ily. In normal mode, the

machine will only show the

basic information needed:

• Product/recipe name

• Setup code

• Number of boards already

produced

Animation videos as

advanced assistants

In the event of a fault, the

machine shows the user

illustrations of the possible

cause of the problem, provid-

ing a selection of one to four

animated videos, depending

on the problem. These guide

the user step-by-step

through the troubleshooting

process. The animation can

be stopped whenever

needed and repeated either

in part or as a whole.

These "video assistants"

have been designed so that

the Smart GUI usually covers

over 95% of all malfunctions

which could occur during

normal operation.

Simple user guidance and

fast direct access

The SIPLACE station soft-

ware GUI therefore provides

"the best of both worlds":

simple user guidance, ideal

for new users, and direct

access to all the "bits and

bytes" for experts.

Users can switch over

between the Smart GUI and

the existing "Expert GUI"

whenever needed and with

no delay, using a soft button

always shown in the station

software main menu. If need

be, access to key parame-

ters can be managed via

passwords.

The new SIPLACE station

software not only actively

manages quick and reliable

troubleshooting but also

offers a great way to intro-

duce new users more quickly

to advanced tasks without

overchallenging them in the

beginning.

SIPLACE software suite

SIPLACE Random Setup

simplifies the configuration of

setups in the pre-setup area

and the definition of setup

changeovers in the SIPLACE

line. In contrast to existing

setup procedures, in which

the feeder modules and com-

ponents need to be config-

ured exactly on the

prescribed tracks of a

changeover table, Random

Setup allows you to config-

ure feeders and components

on any tracks of any change-

over tables in the line.

This concept is based on the

interrelationship between a

clear assignment of compo-

nents to feeder modules and

the "intelligent" Random

Setup software.

SIPLACE Random Setup

improves the productivity

especially in the following

production conditions:

• Low volume production

with high mix and frequent

product changes

• Production with many new

product introductions

(NPI) or urgent projects

• Production with high flexi-

bility and rapid product

change requirements

Benefits for the customer

SIPLACE Random Setup

offers the customer many

benefits. For example, you

no longer need to sort your

components by table or

track, making it much quicker

to configure components in

the pre-setup area. Feeder

modules can now be set up

on any tracks of a change-

over table and in any loca-

tions of a specific line.

Spare tracks can also be

added without editing the

setup. Configuration of spare

tracks during ongoing pro-

duction is supported from

this version of SIPLACE

Random Setup.

In Split Table Mode, you

can prepare a new setup at

the machine, while the line

continues production. This

Floating Changeover Strat-

egy reduces line downtime.

Another benefit is the

reduced investment costs as

no additional changeover

trolleys are needed to

change the setup. You sim-

ply change over the feeder

modules on the tables.

Maximum production quality

Maximum production qual-

ity

The SIPLACE X-Series not

only provides leading

machine quality but also

guarantees maximum prod-

uct quality. through a combi-

nation of the following

features:

100% placement process

control

In its standard form, the

SIPLACE X-Series features

various control mechanisms

which ensure maximum

placement reliability. Sen-

sors checks whether the

component was correctly

picked up or placed. The set-

down force of components is

checked and height differ-

ences during pickup and

PCB unevenness during

placement are compensated.

Digital vision inspection

The digital Vision system

ensures fast and reliable

component recognition, cou-

pled with user-friendly han-

dling. The system identifies

each individual component

by its geometry and color.

With the help of different illu-

mination levels and bright-

ness stages, almost every

component shape can be

easily recognized. The sys-

tem also saves images of the

components, so-called

"vision dumps", showing

which components have

been rejected.

This supports the early rec-

ognition of faults in new prod-

ucts and increases process

reliability. These vision

dumps also serve as evi-

dence in the event of defec-

tive component supplies.

Intelligent software for

setup verification

The SIPLACE X-Series set-

ups are verified with bar-

codes on the component reel

and by intelligent SIPLACE X

feeder modules. This helps

to avoid setup errors. This

network of checks consider-

ably lowers dpm rates and

increases the first pass yield.