X-Serie S_705.pdf - 第50页
50 Machine maintenance We recommend th at you have your SIPLACE X- Series serviced on a regular basis to keep it in prime con- dition dur ing produc tive use. The SIPLACE X-Series Maintenance Manual con- tains recommenda…
49
03015/01005 Placement
In its standard version, the
SIPLACE X-Series is
designed for placement of
03015 (0.3 mm x 0.15 mm)
and 01005 components (0.4
mm x 0.2 mm).
The SIPLACE component
library already contains the
contours and dimensions of
03015 or 01005 compo-
nents. Specially developed
component nozzles of type
1005 are also available for
the SIPLACE X-Series.
These are adjusted to the
shape and size of the 03015
or 01005 components and
have - as with all other
SIPLACE nozzles - a highly
wear-proof ceramic tip and
flexible nozzle seat. This
guarantees maximum preci-
sion and process reliability.
Optimized pickup is guaran-
teed by the ideal feeding
conditions in the SIPLACE X
feeder module. The smaller
the elements to be picked up,
the more accurate the pickup
needs to be.
Pickup is performed contact-
free to compensate minor
inaccuracies e.g. from com-
ponent or pocket tolerances
and to prevent mechanical
damage to the components.
The design of the SIPLACE
X feeder modules takes this
problem into account: new
motors and the reduced use
of fine mechanics help. Small
components can be placed
without performance loss
with minimum pitch and irre-
spective of the larger compo-
nents which are next to the
03015 or 01005 component.
This equates to
true 03015 or 01005 capa-
bility. As a rule with 03015 or
01005 placement, a finely
tuned overall process is the
basic requirement if you want
to achieve excellent results.
All the process parameters
must be optimized. The
SIPLACE team will be
pleased to advise you on
how to do this.
03015/01005 measurement
results and ambient condi-
tions
As the dpm values and
pickup rates for 03015 or
01005 placement depend
greatly on the respective
measuring conditions, it is
not advisable to specify
these without considering the
corresponding ambient con-
ditions.
The following table shows typical values for 01005 placement,
which can be achieved with a SIPLACE X4i S, provided the
relevant underlying conditions are fulfilled:
Machine type SIPLACE X4i S
Placement head SpeedStar with component camera
type 23
MultiStar with component camera
type 30
Nozzle type 4008 (SpeedStar)
2005 (MultiStar)
Feeder module type 4mm SIPLACE X feeder module
or
8mm SIPLACE X feeder module
or
2x8mm SIPLACE X feeder module
Station software From 707.1
SIPLACE Pro From 11.2
Pickup rate 99,97%
Dpm rate 5
Pad width 200 µm
Pitch 100 µm
Components (L x W x H) 400 µm x 200 µm x 200 µm (±20 µm)
Number of pixels for a
01005 component
275
Solder paste type 5
Te m
p
late thickness 60
µ
m
50
Machine maintenance
We recommend that you
have your SIPLACE X-
Series serviced on a regular
basis to keep it in prime con-
dition during productive use.
The SIPLACE X-Series
Maintenance Manual con-
tains recommendations for
the maintenance intervals.
All maintenance tasks are
explained in detail with clear
diagrams.
The maintenance intervals
are weekly, 3 monthly (only
when the SIPLACE is config-
ured with a C&P20 head), 6
monthly and annually.
For simpler organization of
line maintenance during daily
production operations, the
degree of complexity is spec-
ified for each maintenance
task. These levels are minor
and major maintenance.
Minor Maintenance
Minor Maintenance refers to
weekly maintenance work.
The weekly maintenance
tasks can be performed with
the help of the Maintenance
Manual and do not require
any additional training. This
work is typically performed
by the operating personnel.
All maintenance tasks which
need to be performed on a
weekly basis are included in
the Minor Maintenance.
The average time needed is
approx. 1 hour per line,
depending on the line config-
uration and on the number
and experience of the per-
sons performing the mainte-
nance work.
Major Maintenance
Major Maintenance refers to
recommended maintenance
tasks of greater complexity
which are generally per-
formed every 6 to 12 months.
These tasks require special
training.
This work is usually per-
formed by specially trained
operating or maintenance/
service personnel. Major
Maintenance is planned and
executed on a 6 or 12 month
basis (every 3 months for
C&P20 heads). The schedul-
ing of Major Maintenance for
SIPLACE placement
machines is generally linked
to the scheduled major fur-
nace maintenance for the
production line.
51
SIPLACE software suite
General
SIPLACE provides compre-
hensive solutions based on
modular software tools for
SMT machines, lines and
production management: the
SIPLACE software suite.
Product definition, optimi-
zation and line control
Fast, fault-free introduction
of products and optimum uti-
lization of production lines
are essential to maximize
production output. The pro-
grams from the SIPLACE
software suite allow you to
easily program products,
fine-tune the programs you
have created and then find
the balance for them within
your SMT production lines.
Production monitoring &
process control
To achieve the production
targets that are set, it is
important to constantly moni-
tor and check the production
facilities. The SIPLACE Soft-
ware Suite contains monitor-
ing products tailored to suit
the user group. These signal
immediately if limits are
exceeded on the machine or
the production line.
Setup verification &
traceability
Setup errors lead to series
errors. The user-friendly
SIPLACE software programs
help you to avoid such
errors, and thus ensure high
quality in your electronics
production.
The benefits of the
SIPLACE software suite at
a glance:
• User-friendly
• Simple operation
• Fast programming and
error detection
• Reduces changeover
times and stoppages
• Ensures optimum utiliza-
tion of your production
line's productivity
• Real-time information
from the production area
• Incredibly fast distribution
of information
• Optimum use of resources
• Timely notification when
production materials need
to be re-ordered
• Coordination of mainte-
nance