X-Serie S_705.pdf - 第40页

40 Component feeding Wafflepack Changer (WPC5/WPC6) The waffle pack changer makes flatpack ICs available in the waffle pack trays, to avoid unnecessary loss of time during stora ge and automatic changing of the waffle pa…

Component feeding

Matrix Tray Changer (MTC)

Technical data

Electrical ratings

Tower 1 (XL) Tower 2

Dimensions

Length x width

Height

1305 mm x 600 mm

1560 mm for 900 mm PCB conveyor height

1590 mm for 930 mm PCB conveyor height

1640 mm for 950 mm PCB conveyor height

Weight (basic package)

approx. 500 kg (with cassettes and waffle pack tray carriers)

Weight (fully configured)

approx. 534 kg (with components)

Weight (moving loads)

approx. 80 kg approx. 43.5 kg

Cassette size (L x W x H)

391.2 x 305.6 x 93.3 mm³ 352.7 x 154.8 x 133.8 mm³

Cassette weight

(fully configured)

(without waffle pack tray carrier)

approx. 11 kg

approx. 1.7 kg

approx. 7.5 kg

approx. 1.35 kg

Weight of the waffle pack tray

carrier

850 g 150 g

Dimensions of waffle pack tray

carrier (L x W x H)

386.5 mm x 295.8 mm x 11.1 mm 371 mm x 146 mm x 10.1 mm

Distance from cassette to cas-

sette

96 mm 135 mm

Distance from level to level

12 mm 11.8 mm

Storage capacity

30 waffle pack tray carrier XL with

60 JEDEC or

30 special magazines

of maximum size

40 waffle pack tray carriers

with 40 JEDEC waffle pack

trays

Changeover time (over 5 levels)

approx. 2 s approx. 1.5 s

Max. height of component and

waffle pack tray incl. tolerances

All levels occupied

One level free

Two levels free

8.5 mm

19.5 mm

31.5 mm

8.5 mm

19.5 mm

–

Supply voltage 3 x 400 V~, 50 Hz (Europe)

3 x 208 V~, 60 Hz (USA)

Overall power 1.5 kW

Apparent power 3.85 kVA

Rated current 2.7 A at 3 x 400 V~

4.2 A at 3 x 208 V~

Fuse 3 x 16 A

Rated current consumption of largest

consumer

2 A

Component feeding

Wafflepack Changer (WPC5/WPC6)

The waffle pack changer

makes flatpack ICs available

in the waffle pack trays, to

avoid unnecessary loss of

time during storage and

automatic changing of the

waffle pack trays.

The WPC setup is coordi-

nated to the exact placement

sequence to achieve a path-

optimized and time-opti-

mized working process.

The waffle pack tray storage

unit moves vertically until the

required magazine is in the

access range of the feed

axis.

The horizontal feed axis

transports the waffle pack

tray from the tower to the

access area of the place-

ment head. The first maga-

zine is made available as

soon as a board is moved

into the PCB conveyor and

valid panel and setup data

has been provided. All other

magazine changes are exe-

cuted during the placement

process without influencing

the processing time. JEDEC

magazines can be refilled

without stopping the

machine. Faulty components

are placed back in the origi-

nal magazine.

The waffle pack changer

cannot be used together with

the SpeedStar (C&P20).

WPC6

However, the WPC6 also

has a non-stop module. This

enables the user to refill waf-

fle pack trays during ongoing

operations. The nonstop

module facilitates opening of

the loading flap during opera-

tion, for insertion of waffle

pack trays. Additional func-

tions allow filling levels to be

refreshed or individual levels

to be manually refilled.

WPC6

Waffle pack tray

storage unit

Non-stop module

Component feeding

Wafflepack Changer (WPC5/WPC6)

Technical data

Electrical ratings

WPC5/WPC6 dimensions

Length x width

Height

For 900 mm PCB conveyor height

For 930 mm PCB conveyor height

For 950 mm PCB conveyor height

1520 mm x 360 mm

1430 mm

1460 mm

1480 mm

WPC5 weight

Basic configuration (with cassettes and waffle pack tray carriers)

Fully configured (with WPTC and cassette with components)

approx. 270 kg

approx. 320 kg

WPC6 weight

Basic configuration (with cassettes and waffle pack tray carriers)

Fully configured (with WPTC and cassette with components)

approx. 280 kg

approx. 330 kg

WPC5/WPC6 surface load  25 N/cm²

Weight of the waffle pack tray carrier 0.8 kg

Dimensions of waffle pack tray carrier (LxWxH) 360 mm x 260 mm x 6 mm

Dimensions of waffle pack tray (LxWxH) 347 mm x 235 mm x 15 mm

Height of waffle-pack tray, including component

Standard (all levels occupied)

WPC5

WPC6

High components (levels omitted)

WPC5

WPC6

a) From serial number B3xxx (WPC5) / C3xxx (WPC6)

b) 45 mm refers to the feed axis (component height + height of waffle pack tray).

15 mm

45 mm

Distance from level to level 17 mm (± 2 mm)

Storage capacity 28 waffle pack tray carriers

Changeover time for waffle-pack tray carriers

over 1 level

over 10 levels

over 27 levels

1.9 s

2.3 s

2.8 s

Supply voltage 3 x 200 V~ ± 10 %; 50/60 Hz (Japan)

3 x 208 V~ ± 10 %; 50/60 Hz (U.S.A)

3 x 230 V~ ± 10 %; 50/60 Hz

3 x 380 V~ ± 10 %; 50/60 Hz

3 x 400 V~ ± 10 %; 50/60 Hz (Europe)

3 x 415 V~ ± 10 %; 50/60 Hz

Nominal apparent power 1.5 kVA

Nominal active power 1.0 kW

Fuse 3 x 10 or 3 x 16 A