M3_MaintenanceManual_e.pdf - 第27页
Chapter 3 Periodic maintenance items T able of Contents 1. Weekly or biweekly inspection . . . . . . . . . . . . . . . . . . . . 3-1 1.1 Cleaning a nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .…
2-7
Daily maintenance items
2
5. Cleaning the camera lighting unit
Dirt or dust particles sticking to the camera lighting unit can cause recognition errors. Periodic inspection
and cleaning are recommended to prevent this problem.
1
Remove dust by using the lens blow
brush.
Use this blow brush to remove dust from the
camera lighting unit and half mirror.
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2
Wipe off the half mirror using a cotton
swab stick.
Apply several drops of lens cleaner to a cotton
swab and wipe off the half mirror.
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n
NOTE
The cotton swab sticks and lens cleaner are supplied with the machine.
Cotton swab stick
Step 2
Cotton swab stick with lens cleaner applied
Lens blow brush
Step 1
Lens blow brush
Fiducial mark light
Cleaning paper or cloth
Step 3
Use cleaning paper or cloth that does not
leave dust or residue.
Chapter 3
Periodic maintenance items
Table of Contents
1. Weekly or biweekly inspection . . . . . . . . . . . . . . . . . . . . 3-1
1.1 Cleaning a nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.2 Inspecting ball screws and linear guides of each axis . . . . . . . . . . . 3-3
2. Monthly or bimonthly inspection . . . . . . . . . . . . . . . . . . 3-4
2.1 Cleaning and lubricating a nozzle holder . . . . . . . . . . . . . . . . . . . . 3-4
2.2 Cleaning and greasing X and Y axis ball screws. . . . . . . . . . . . . . . . 3-5
2.3 Cleaning and greasing the X, Y and W-axis linear guide rails . . . . . 3-6
2.4 Air/mist filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
2.5 Cleaning the camera lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3. 6-month inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.1 Cleaning and replacing the ejector filter. . . . . . . . . . . . . . . . . . . . 3-10
3.2 Cleaning the spline shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3-1
Periodic maintenance items
3
1. Weekly or biweekly inspection
Inspect and clean the nozzles weekly or biweekly as explained below.
1.1 Cleaning a nozzle
If solder adheres to a nozzle tip, the nozzle may be mistaken for a component or other problems may occur. If
nozzle spring-action is poor or the nozzle tip is nicked, pickup errors tend to occur frequently. To prevent these
troubles, check the nozzle condition and keep the nozzles clean.
1
Remove the nozzle from the head.
e
Always first press the emergency stop button and
then remove the nozzle from the head.
c
CAUTION
When the machine is equipped with a nozzle station, make
sure that the nozzles are returned to the nozzle station.
2
Blow air onto the nozzle tip.
Use an air blow gun to blow air onto the nozzle
tip.
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3
Clean the nozzle hole.
Pass the nozzle cleaning wire through the nozzle
hole and clean the nozzle hole. While holding both
ends of the wire with fingers as shown or using a
custom handle, gently move the nozzle back and
forth.
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4
Blow air onto the nozzle tip again.
ÉAfter removing the cleaning wire, blow air onto
the nozzle tip with the air blow gun.
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Cleaning a nozzle
Step 3
Custom
handle
Nozzle
Nozzle cleaning wire
Air blow
Step 4
Nozzle
Air blow gun
Air blow
Step 2
NozzleAir blow gun