YSM40 Mainte_E.pdf - 第128页
4-3 4 Long-term inspection and other maintenance 2.2 UPS batter y T hebatteryisaconsumableitem.Althoughitslifev ariessomewhataccordingtotheusageenvironment,the standardbatterylifeisapproximately3ye…
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Long-term inspection and other maintenance
2. Every 3 years (recommended)
2.1 Replacing the blow station filter
Thereplacementprocedurefortheblowstationfilterisgivenbelow.
c
representative. User attempts to disassemble and clean the blow station will violate the terms of the warranty.
1
Turn the machine air supply and
power OFF.
1. End all software operations, and turn the
power switch OFF.
2. Turn the "air supply / exhaust" valve
(located inside the panel at the bottom
left of the machine's rear side) rightward
to stop the air supply.
53403-N5-00
2
Cut the tie-bands which secure the
filter.
Use nippers to cut the tie-bands which
secure the filter unit to the blow station's
stand.
3
Disconnect the air hose at one side,
then remove the filter.
1. Disconnect the air hose at one side of
the filter unit.
2. Turn the filter joint caps (at both sides of
the filter) 90° and detach them.
3. Extract the transparent case, then
extract the filter from the case.
53404-N5-00
4
Replace the filter.
Replace the removed filter with a new one,
and install it in the blow station by reversing
the Steps 2 and 3 procedure described
above.
Stopping the air supply
Step 1
Air supply / exhaust switch
Removing the filter
Step 2,3
Filter
(inside transparent case)
Filter joint cap
Disconnect this air hose
from the filter unit
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Long-term inspection and other maintenance
2.2 UPS battery
Thebatteryisaconsumableitem.Althoughitslifevariessomewhataccordingtotheusageenvironment,the
standardbatterylifeisapproximately3years,afterwhichitmustbereplaced.TheUPSinternalbattery
replacementprocedureisgivenbelow.
w
WARNING
1
Turn the machine power OFF.
w
WARNING
2
Remove the front panel.
Use a Phillips screwdriver to remove the
screws which secure the front panel, then
remove the front panel.
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3
Disconnect the battery connector.
Disconnect the UPS side and internal battery
side connectors.
4
Remove the battery securing
fixture.
Remove the battery fixture mounting screws,
then remove the battery securing fixture.
5
Replace the removed battery with a
new one.
Extract the old battery and insert a new
battery in its place.
6
Reinstall the battery.
Reverse Steps 2 to 4 above to reinstall the
battery.
7
Check the battery condition.
1. Turn the machine power ON.
2. Press the UPS ON button and verify that
the BATTERY LED is OFF.
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NOTE
For UPS details, refer either to the optional manual "UPS
(Uninterruptible power supply unit)" or to the
manufacturer's operation manual.
Replacing the internal battery
UPS unit
Bottom left,
as viewed when
facing the machine's
rear side
Internal battery
Internal battery
side connector
UPS side battery
connector
Battery securing fixture
Front panel
Front panel hook
Battery securing fixture
mounting screw
Front panel
mounting screws
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Long-term inspection and other maintenance
3.
Inspecting, cleaning and lubricating the cATS
The table below shows a list of checkpoints for each inspection location.
Inspection location Unit name Checkpoints
Inspection
interval
Magazine and pallet Deformation, wear and deterioration Daily
AZ axis
Guide Adhesion of foreign matter, rust, and grease condition
DailyBelt Belt looseness, wear and deterioration
Ball screw Adhesion of foreign matter, rust, and grease condition
AH axis
Guide Adhesion of foreign matter, rust, and grease condition
6 months
Belt Belt looseness, wear and deterioration
Ball guide Adhesion of foreign matter, rust, and grease condition
Rack & pinion Adhesion of foreign matter, rust, and grease condition
Parts supply station Wear on guide, looseness or play of pallet clamp
Pickup station
Pallet guide Deformation, wear and deterioration of screw guide and pallet guide
Belt Belt looseness, wear and deterioration
Guide Adhesion of foreign matter, rust, and grease condition
Magazine shaft Ball guide Adhesion of foreign matter, rust, and grease condition
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NOTE
Use only the greases (grease name: NSL) specified by YAMAHA.