YSM40 Mainte_E.pdf - 第4页

ii Safety instructions 1. Safety T o ensure that the machine you purchased is used safely and correctly , always comply with the instructions and rules in this manual regarding safety . However this manual cannot cover a…

Safety instructions

CE marking

This equipment conforms to the EU Machinery Directive 2006/42/EC (description A1 below) and EMC

Directive 2014/30/EU (description A2 below).

However, this equipment does not bear CE marking if a custom order item was installed.

A1.

Cautions regarding the official language of EU countries and the language used in operation

manuals, CE declarations, operation screen characters, and warning labels when this equipment is

installed in an EU country.

• All materials except warning labels are written in English only.

NOTE

Warning labels only have pictograms or else include warning messages in English, Chinese, Korean and Japanese

language.

A2.

EMC description

• Electromagnetic immunity (Immunity)

Complies with test standards as specified by EN 61000-6-2.

• Electromagnetic emissions (Emission)

Complies with test standards for ISM category: Group 1, Class A, as specified by EN 55011.

NOTE

Class A equipment is intended for use in industrial environments. If used in other environments, ensuring

electromagnetic compatibility (EMC) might be difﬁcult. Refer to EN 55011 standards for detailed information.

Safety instructions

1. Safety

To ensure that the machine you purchased is used safely and correctly, always comply with the instructions

and rules in this manual regarding safety. However this manual cannot cover all items regarding safety in

detail. So it is extremely important that the operator or person handling the machine make correct decisions

regarding safety.

1.1 To ensure safety

Tomaintainthesafetyoftheoperatororpersonworkingwiththismachine,itisessentialthatit(including

externalpartsfeeders)beinstalledcorrectlyincompliancewiththesafetystandardsandconditionsofthat

country.

Complyingwiththesafetyregulationsandlawsofthatcountryistheresponsibilityofthecustomerwho

purchasedthismachine.Thesupervisorofthismachinemusttakeresponsibilitytoensureallmeasureshave

beentakenformachinesafety.

1.1.1 Defining safety

1.Safetyhaspriorityoverallotheroperations.

2.Safetyismoreimportantthananyothertask.

3.Safetyisthefoundationforworkefficiency.

4.Safetybeginswithmaintaining(keepingitneatandorderly)theworkenvironment.

1.1.2 Causes of injuries and accidents

Mostaccidentsarenotsomethingthatoccursbutsomethingthatarecaused.Soitisimportanttomakean

effortNOTtocauseaccidents.

Hazardous actions

•Ignoringcausesofaccidents

•Workingoroperatingequipmentincrampedlocations

•Workinginlocationsorpositionswheresafetycannotbeensured

•Unsafemachineoperationandusingequipmentwhosesafetycannotbeensured

•Workingoroperatingequipmentatspeedswheresafetycannotbeensured

•Workingoroperatingmachineswithsafetyequipmentremoved

•Performingworkortasksontopofamachinecurrentlyinoperation

•Playingaroundorgoofingoffduringwork

•Performingmaintenanceorinspectionswithoutwearingsafetygear

1.2 Using safety gear

Alwayswearsafetygearwhenoperatingorservicingequipment.

Helmet  :Useduringmaintenancework

Safetyglassesorgoggles:Usearoundlightharmfultoeyesandwhenapplyinglubricant,etc.

Respiratorygear :Usewhenhandlingorganicsolvents

Safetygloves  :Usewhenapplyinglubricant,etc.

Precautions when applying lubricant (grease)

WARNING

 

 

 

 

 

iii

Safety instructions

1.3 Restrictions on machine use

1.3.1 Defining the operator and service personnel





Operator:

Theoperatorissomeonewhohasbeentrainedbyusinmachineoperation,hasathoroughknowledgeofthemachine

operationmanualanddemonstratesadequateknowledgeofmachineoperationandsafety.

Maintasksoftheoperatorincludepre-operationchecks,operation(componentmounting)andmakingsetups

(changeovers).Themachineisonlyusedinnormaloperatingmode.

Service personnel:

Theservicepersonnelarethosetrainedbyusinmachinemaintenanceaswellassafetyinstructionanddemonstratea

thoroughknowledgeofsafehandlingofthemachineaccordingtothetypeandlocationofmachineoperation.Theymust

alsounderstandhazardoussectionsofthemachineandresidualrisks.

Maintasksoftheservicepersonnelincludemachinemaintenance,repair,adjustmentandmanagementofthesystem.

Theservicepersonnelmaymakechangestothemachinesettingsandoperationinfactoryadjustmentmode.

1.3.2 Restricting machine operation with passwords

Machineoperatinglevelsusablebytheoperatorandservicepersonnel(mentionedabove)mustberestricted

bypassword.Thispreventstheoperatorandservicepersonnelfromusingthemachineatahigherlevelthan

allowed.

1.4 Cautions during machine operation

• Always make pre-operation checks before turning on the main power switch.

• Do not use an air blow tool when cleaning the machine. (Airborne dust will badly affect machine operation.)

• Stop all machine operation before cleaning around the machine.

• Do not turn off the compressed air during operation.

• Always make periodic inspections to prevent unexpected machine breakdowns.

• Allow only properly trained, experienced workers to perform repair and adjustment.

1.5 Cautions during power outages

Ifapoweroutage(blackout)occursduringautomaticmachineoperation,alwaysturnthemainpowerswitch

offtopreventfaultyoperationandequipmentdamageafterpowerhasbeenrestored.Removeitemssuchas

boardsthatremaininsidethemachine.

1.6 Cautions regarding ferromagnetic fields

SomeYGseriesmachinescontainpartsgeneratingstrongmagneticfieldswhichmaycausebodilyinjury,death,

ordevicemalfunction.Alwayscomplywiththefollowinginstructions.

• Persons wearing electronic medical devices such as hearing aids and/or cardiac pacemakers must keep away

from the linear motor.

• Persons wearing ID cards, purses, and/or wristwatches must keep away from the linear motor.

• Do not attempt to disassemble the linear motor (including surrounding covers).

• Do not bring tools close to the linear motor.

• Do not bring tools close to the magnetic scale.

• Do not put magnetic materials or objects close to the linear motor.

• Do not touch a portion close to the linear motor during operation or immediately after the operation has been

finished since such part is hot.

1.7 Handling the internal tape cutter

•Neversupplyelectricalpowerandcompressedairtothemachinewhilethecoversforthetapecutterareremoved.

•TapecuttermaintenancetasksmustbeperformedbyYAMAHAservicepersonnel.