JUKI_FX-3R_MAINTE_CH.pdf - 第5页

维修调整要领书 5- 11 -2 ．支撑台驱动用同步皮带的张力调整 ............................................................................. 5- 14 5- 11 -3 ．支撑台的平面调整 .................................................................................…

维修调整要领书

3-3-6． F70R 光纤传感器放大器的手动设定方法 ..................................................................... 3-7

3-4． HMS 的更换........................................................................................................................................................ 3-8

3-4-1． HMS 头部的更换 ....................................................................................................................... 3-8

3-4-2．放大器的更换 ............................................................................................................................. 3-8

3-4-3．贴标签 ........................................................................................................................................... 3-9

3-4-4． HMS 高度调整 ............................................................................................................................ 3-9

3-5．贴装头电路板的更换 ................................................................................................................................... 3-10

3-5-1．贴装头主电路板的更换 ....................................................................................................... 3-10

3-6． ZT 驱动电路板的更换 ................................................................................................................................. 3-11

3-6-1． ZT 驱动电路板的更换 .......................................................................................................... 3-11

4 OCC 装配 ............................................................................................................................ 4-1

4-1． OCC 装配件更换 .............................................................................................................................................. 4-1

4-1-1． OCC 的调整 ................................................................................................................................ 4-2

4-2． CCD 摄像机、镜头的更换 .......................................................................................................................... 4-3

4-3． OCC 同轴／角度照明电路板组件的更换 ............................................................................................. 4-4

4-4．滤光镜的更换 .................................................................................................................................................... 4-5

4-5．对焦调整.............................................................................................................................................................. 4-7

4-6． OCC 照明的光亮调整 .................................................................................................................................... 4-8

4-7．镀锡识别照明电路板的更换 ....................................................................................................................... 4-8

4-8．更换 OCC 部分后的从新调整 .................................................................................................................... 4-9

5 基板传送装置 ................................................................................................................... 5-1

5-1．传送皮带的更换 ............................................................................................................................................... 5-1

5-2．传送皮带轮的更换 .......................................................................................................................................... 5-2

5-2-1．传送皮带轮 A 组：E21117150A0 ....................................................................................... 5-2

5-2-2．传送皮带轮 B 组：E20897210A0 ....................................................................................... 5-2

5-3． STATION/IN/OUT/JOINT 电动机的更换 ............................................................................................. 5-3

5-4． IN/OUT 传感器的更换 .................................................................................................................................. 5-4

5-5． WAIT/STOP/C-OUT 传感器的更换 ........................................................................................................ 5-5

5-5-1．光纤部的更换 ............................................................................................................................. 5-5

5-5-2．放大器装置的更换 ................................................................................................................... 5-5

5-5-3． WAIT/STOP/C-OUT 传感器的感度调整 ....................................................................... 5-7

5-6．止动器缸筒的更换 .......................................................................................................................................... 5-9

5-7．支撑台原点传感器（BU 原点传感器）的更换 ................................................................................ 5-10

5-8． T-PIN 传感器的更换（选购品） ............................................................................................................ 5-10

5-9．推顶器 Y 缸筒的更换（外形基准） ...................................................................................................... 5-11

5-10．中心销的更换（选购品） ....................................................................................................................... 5-12

5-11．支撑台马达的更换（BU 马达的更换） ............................................................................................ 5-13

5-11-1．转矩架和支撑台马达的间隙 ........................................................................................... 5-14

维修调整要领书

5-11-2．支撑台驱动用同步皮带的张力调整 ............................................................................. 5-14

5-11-3．支撑台的平面调整 ............................................................................................................... 5-15

5-12．支撑台编码器的更换 ................................................................................................................................. 5-16

5-13．后备止动器的更换（EN 机） ................................................................................................................ 5-17

5-14．自动基板宽度调整 ...................................................................................................................................... 5-20

5-14-1． AWC 电动机的更换 ............................................................................................................. 5-20

5-14-2． AWC 原点传感器的更换 .................................................................................................... 5-21

5-14-3．传送限制干涉传感器的更换 ........................................................................................... 5-21

5-15．条形码阅读机的更换（随需应变生产，用于 SCS 的选项） ................................................. 5-22

6 CAL 块 .................................................................................................................................. 6-1

6-1． CAL 块基板组件的更换 ................................................................................................................................ 6-1

7 ATC ........................................................................................................................................ 7-1

7-1．气缸的更换 ......................................................................................................................................................... 7-1

7-2． ATC OPEN/CLOSE 传感器的更换 .......................................................................................................... 7-2

7-3．速度控制器的调整 .......................................................................................................................................... 7-2

8 送料器台架  送料器台车  电动式台架（选购品） .................................. 8-1

8-1．机械式送料器用・电动式送料器用的共用部位 ................................................................................ 8-1

8-1-1．台架上升气缸的更换 .............................................................................................................. 8-1

8-1-2．台架上升气缸的速度控制调整（选购品、送料器台） .......................................... 8-2

8-1-3．台架上升检测传感器的更换（选购品、送料器台） ............................................... 8-2

8-1-4．选择器的更换（选购品、送料器台） ............................................................................ 8-3

8-1-5．辊拨杆的更换（选购品、送料器台） ............................................................................ 8-3

8-1-6．送料器台车之电缆和连接器的更换方法（为 Intelli 台车时） ............................. 8-5

8-1-7．送料器台车天线的更换方法（为 Intelli 台车时） ..................................................... 8-7

8-2．机械式送料器用台架・送料器台车 ........................................................................................................ 8-9

8-2-1．整体图 ........................................................................................................................................... 8-9

8-2-2．驱动汽缸的更换 ...................................................................................................................... 8-10

8-2-3．驱动气缸的速度控制调整................................................................................................... 8-11

8-2-4．送料器台架基板的更换（选购品） ............................................................................... 8-11

8-2-5．台架 PCB 基板更换 ............................................................................................................... 8-12

8-3．电动式送料器用的送料器台车 ................................................................................................................ 8-13

8-3-1．整体图（ETF 用的送料器台车） .................................................................................... 8-13

8-3-2．整体图（升降机装置） ....................................................................................................... 8-15

8-3-3．更换台架基板 ........................................................................................................................... 8-16

8-3-4．更换连接器电缆 ...................................................................................................................... 8-17

8-3-5．更换用于不停机准备工序的连接器 ............................................................................... 8-18

8-3-6． ETF 误插入检测传感器的更换 ......................................................................................... 8-19

8-4．电动式固定台架（选购品） ..................................................................................................................... 8-22

维修调整要领书

8-4-1．整体图 ......................................................................................................................................... 8-22

8-4-2．台架 PCB／连接器电缆的更换 ........................................................................................ 8-24

8-4-3．更换用于不停机准备工序的连接器 ............................................................................... 8-24

8-4-4． ETF 误插入检测传感器的更换 ......................................................................................... 8-24

空气机器 .......................................................................................................................... 9-1

9-1．数字压力开关（正压）的更换 .............................................................................................................. 9-1

9-1-1．数字压力开关（正压）的调整 ........................................................................................ 9-2

9-2．数字压力开关（负压）的更换 .............................................................................................................. 9-4

9-2-1．数字压力开关（负压）的调整 ........................................................................................ 9-5

9-3．滤清器的更换 ................................................................................................................................................ 9-7

9-4．真空泵零件的更换 ....................................................................................................................................... 9-8

9-5． Head 装置供给气压的确认 .................................................................................................................... 9-13

SW 类 ............................................................................................................................... 10-1

10-1．按键开关的更换 ......................................................................................................................................... 10-1

10-2．紧急停止开关的更换 ................................................................................................................................ 10-2

10-3．护罩打开开关的更换 ................................................................................................................................ 10-3

10-3-1．开关主体 .................................................................................................................................. 10-3

10-3-2．操作键 ....................................................................................................................................... 10-4

10-4．按键开关的更换（CE 对应机） .......................................................................................................... 10-5

送料器浮动传感器的更换·调整 ....................................................................... 11-1

其它机器 ........................................................................................................................ 12-1

12-1． LCD 监视器 ................................................................................................................................................... 12-1

12-1-1． LCD 监视器的更换方法 .................................................................................................... 12-1

12-1-2．接触式面板的设置（TECNART 制，TM150-JDA03） ....................................... 12-2

12-2．系统盘的更换 .............................................................................................................................................. 12-4

12-2-1． SSD 的更换 ............................................................................................................................ 12-4

12-2-2． BIOS 的设定 ........................................................................................................................... 12-6

12-2-3．网络的设置（要与 IS 通信的情况下进行设置） ............................................... 12-11

12-2-4． FX-3R 系统程序和 Flexline DB 的安装 ................................................................... 12-20

12-2-5． FX-3R 系统版本升级要领 ............................................................................................. 12-32

12-2-6．将主机软件安装到白名单式杀毒软件用（选购品）SSD 内的方法 .......... 12-38

12-3． HUB-BOX（RFID 对应选项） ........................................................................................................... 12-40

12-3-1．当 HUB BOX 被安装在装置外部时 ........................................................................... 12-40

12-3-2．当 HUB BOX 被安装在装置内部时 ........................................................................... 12-44

12-4． IFS-NX CAN 对应选项 .......................................................................................................................... 12-48

电气部 ............................................................................................................................. 13-1

13-1．电气部的布局 ............................................................................................................................................... 13-1

13-2．底座上部的布局........................................................................................................................................... 13-2