RS-1_维修调整要领书.pdf - 第6页
维修调整要领书 11-3 外罩开关的更换 .............................................................. 11-4 11-4 安全护罩锁定气缸 的 更换 ...................................................... 11-5 11-5 协助铰链 的 更换 .....................................…
维修调整要领书
5-10 AWC 原点传感器的更换 ........................................................ 5-22
5-11 支撑台电动机的更换（BU 台电动机的更换） ..................................... 5-23
5-11-1 卸下支撑台 ............................................................. 5-23
5-11-2 转矩架组件和支撑台电动机的间隙 ......................................... 5-26
5-11-3 支撑台驱动用正时皮带的张力调整 ......................................... 5-27
5-11-4 支撑台的平面调整 ....................................................... 5-28
5-11-5 从新取得支承台偏差 ..................................................... 5-28
5-12 支承制动器的更换............................................................ 5-29
5-13 支承导向气缸的更换.......................................................... 5-30
5-14 传送流动方向的切换.......................................................... 5-31
5-14-1 传送方向的切换 ......................................................... 5-31
5-15 机械限动器的更换............................................................ 5-34
5-15-1 限动器传感器的更换 ..................................................... 5-34
5-15-2 限动器气缸的更换 ....................................................... 5-35
6 CAL 块 ............................................................... 6-1
6-1 CAL 基板组的更换 .............................................................. 6-1
6-2 更换排出器.................................................................... 6-2
7 ATC ................................................................. 7-1
7-1 气缸的更换.................................................................... 7-1
7-2 ATC OPEN/CLOSE 传感器的更换 ................................................... 7-3
7-3 速度控制器的调整.............................................................. 7-3
8 供料器台架 .......................................................... 8-1
8-1 供料器台架.................................................................... 8-1
8-1-1 台架基板的更换 ........................................................... 8-2
8-1-2 FDC 更换.................................................................. 8-4
8-1-3 滑动轨道的更换 ........................................................... 8-5
8-1-4 台架连接器 A 的更换（仅限统一更换台车） ................................... 8-6
8-1-5 直通式过滤器的更换（仅限统一更换台车） ................................... 8-7
8-2 台架升降机.................................................................... 8-8
8-2-1 机械操纵阀的更换 ......................................................... 8-8
8-2-2 台架上升气缸的更换 ....................................................... 8-9
8-2-3 选择器的更换 ............................................................ 8-10
8-2-4 台架连接器 B 的更换 ...................................................... 8-11
8-2-5 作动器阀的更换 .......................................................... 8-12
8-2-6 O 形环的更换............................................................. 8-12
8-2-7 台架限位开关的更换（仅限 EN）............................................ 8-13
9 切带机 .............................................................. 9-1
9-1 整体图........................................................................ 9-1
9-2 切带机刀刃的更换.............................................................. 9-2
10 供料器浮起传感器 .................................................. 10-1
10-1 配置........................................................................ 10-1
10-1-1 受光侧传感器的更换 ..................................................... 10-2
10-1-2 投光侧传感器的更换 ..................................................... 10-2
11 开关类 ............................................................ 11-1
11-1 按钮开关的更换.............................................................. 11-1
11-2 紧急停止开关的更换.......................................................... 11-3
维修调整要领书
11-3 外罩开关的更换.............................................................. 11-4
11-4 安全护罩锁定气缸的更换...................................................... 11-5
11-5 协助铰链的更换.............................................................. 11-8
12
电气装置 ........................................................... 12-1
12-1 电气装置部的布局............................................................ 12-1
12-2 电气装置单元................................................................ 12-3
12-2-1 电气装置单元 A ......................................................... 12-3
12-2-2 电气装置单元 B ......................................................... 12-6
12-3 控制单元................................................................... 12-13
12-3-1 CPU BOARD (40123242) .................................................. 12-14
12-3-2 IO CONTROL PCB ASM (40128871) ......................................... 12-22
12-3-3 POSITION BOARD (40129648) ............................................. 12-24
12-3-4 IP-X11 SET GEN ASM (40133294) ......................................... 12-25
12-3-5 SUPERIMPOSE BOARD (40129641) .......................................... 12-26
12-4 ATX 电源 ................................................................... 12-27
12-5 电池单元................................................................... 12-28
12-6 XY 驱动器单元 .............................................................. 12-29
12-6-1 XY 单元的构成.......................................................... 12-29
12-6-2 更换 XY 驱动器后的调整项目 ............................................. 12-30
12-6-3 XY 伺服放大器的显示.................................................... 12-30
12-7 Z,T 单元 ................................................................... 12-31
12-7-1 8 吸嘴 Head 的构成...................................................... 12-32
12-8 传送单元................................................................... 12-35
12-8-1 传送单元的构成 ........................................................ 12-35
12-8-2 CONVEYOR 基板与传感器的连接............................................ 12-36
12-8-3 传送马达的连接 ........................................................ 12-38
12-8-4 其他传感器/电磁阀/束线组列表 .......................................... 12-39
12-8-5 CONVEYOR PCB ASM (40128875) ........................................... 12-40
12-8-6 步进马达驱动器的调整 .................................................. 12-41
12-9 SAFETY PCB ASM (40128872).................................................. 12-44
12-10 Head 单元 ................................................................. 12-46
12-10-1 HEAD MAIN PCB ASM (40128873) ......................................... 12-46
12-10-2 HEAD RELAY PCB ASM (40128874) ........................................ 12-47
12-11E BANK RELAY PCB ASM (40128876)............................................ 12-48
12-11-1 基板外观 ............................................................. 12-48
12-11-2 SW 的设定............................................................. 12-48
12-11-3 可调电阻的调整 ....................................................... 12-48
12-12 其他...................................................................... 12-49
12-12-1 LIGHT CONTROL PCB ASM (40132991) ..................................... 12-49
12-12-2 更换过滤器滤芯 ....................................................... 12-50
12-12-3 更换真空泵配件 ....................................................... 12-51
13 其它机器 .......................................................... 13-1
13-1 LCD 监视器 .................................................................. 13-1
13-1-1 LCD 监视器的更换方法.................................................... 13-1
13-1-2 接触式面板的设置 ....................................................... 13-2
13-2 系统盘的更换................................................................ 13-5
13-2-1 SSD 的更换.............................................................. 13-5
13-2-2 网络的设置（要与 JaNets 通信的情况下进行设置） .......................... 13-7
维修调整要领书
13-2-3 RS-1 系统程序.......................................................... 13-18
13-2-4 RS-1 系统版本升级要领.................................................. 13-26
13-2-5 McAfee Embedded Control ............................................... 13-31
13-3JaNets (ISM/MES 关联)选购项 ................................................. 13-32
13-3-1 更换条形码读取器 ...................................................... 13-32
13-3-2 更换后的动作确认 ...................................................... 13-33
13-3-3 更换后的初始设置（拾取模式） .......................................... 13-34
13-4 安装编带单元............................................................... 13-35
13-4-1 更换连接器缆线 ........................................................ 13-35
13-4-2 更换滑轨 .............................................................. 13-35
14 VCS ............................................................... 14-1
14-1 更换 VCS 气缸（Up-Down 气缸） ................................................ 14-1
14-2 更换 VCS 传感器（Up-Down 传感器） ............................................ 14-6
14-3 更换 VCS 摄像机切换气缸...................................................... 14-7
14-4 更换 VCS 照明装置组件（如图 14-4-1 所示拆卸。）............................... 14-8
14-5 摄像机的更换和调整.......................................................... 14-9
15 镀锡识别贴片位置修正 .............................................. 15-1
15-1 镀锡识别照明基板的更换...................................................... 15-1
15-2 镀锡识别照明的光量.......................................................... 15-2
16 测力传感器 ........................................................ 16-1
16-1 测力传感器的更换............................................................ 16-1
17 共面性传感器 ...................................................... 17-1
17-1 传感器的更换................................................................ 17-2
17-2 共面性 CPU 的 IP 地址变更..................................................... 17-4
17-2-1 必要部件 ............................................................... 17-4
17-2-2 设置准备 ............................................................... 17-4
17-2-3 更改共面性 CPU 的设置 ................................................... 17-5
17-2-4 变更贴片机的设置 ....................................................... 17-9
18 CVS ............................................................... 18-1
18-1 CONTACT SUB UNIT 的更换 ..................................................... 18-1
18-2 CVS 电路板的更换 ............................................................ 18-4
RS-1 附录 夹具表 ...................................................... A-1
RS-1 附录 测量仪器列表 ................................................ B-1