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维修调整要领书 iv 7 ATC ................................................................ ................................................................ ................................ .............. 7- 1 7-1 ． 气缸 的更换 .......…

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维修调整要领书
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4
OCC 装配 ................................................................................................................................................................... 4-1
4-1． OCC 装配件更换 ................................................................................................................................................. 4-1
4-2． CCD 摄像机、镜头的更换 .............................................................................................................................. 4-2
4-3． OCC 同轴／角度照明电路板组件的更换 ................................................................................................. 4-3
4-4． 滤光镜的更换 ....................................................................................................................................................... 4-4
4-5． 对焦调整 ................................................................................................................................................................. 4-6
4-6． OCC 照明的光亮调整........................................................................................................................................ 4-7
4-7． 识别镀锡印刷补偿贴片位置照明（Option） .......................................................................................... 4-7
4-7-1． 识别镀锡印刷补偿贴片位置照明的更换 ........................................................................................ 4-7
4-7-2． 识别镀锡印刷补偿贴片位置照明的光量调整 ............................................................................... 4-8
4-8． 更换后的重新调整一览 .................................................................................................................................... 4-9
5
基板传送装置 ............................................................................................................................................................ 5-1
5-1． 传送皮带的更换................................................................................................................................................... 5-1
5-2． 传送皮带轮的更换 .............................................................................................................................................. 5-2
5-2-1． 传送皮带轮 A 组：E21117150A0 ....................................................................................................... 5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ....................................................................................................... 5-2
5-3． IN/OUT 马达的更换 ........................................................................................................................................... 5-3
5-4． CENT 马达的更换 ............................................................................................................................................... 5-4
5-5． IN/OUT 传感器的更换 ...................................................................................................................................... 5-5
5-6． WAIT 传感器的更换 ........................................................................................................................................... 5-6
5-6-1． 光纤部的更换 ............................................................................................................................................. 5-6
5-6-2． 放大器的更换 ............................................................................................................................................. 5-7
5-7． STOP/C.OUT 传感器的更换 .......................................................................................................................... 5-8
5-8． 止动器缸筒的更换 .............................................................................................................................................. 5-9
5-9． 支撑台原点传感器（BU 原点传感器）的更换 ................................................................................... 5-10
5-10． T-PIN 传感器的更换（选购品） ............................................................................................................ 5-11
5-11． 推顶器 Y 缸筒的更换（外形基准） ...................................................................................................... 5-12
5-12． 推顶器 X 缸筒的更换（外形基准） ...................................................................................................... 5-13
5-13． 减压阀的更换 .................................................................................................................................................. 5-13
5-14． 中心销的更换（选购品） .......................................................................................................................... 5-14
5-15． 支撑台马达的更换（BU 马达的更换） ............................................................................................... 5-15
5-15-1． 转矩架和支撑台马达的间隙 ........................................................................................................... 5-15
5-15-2． 支撑台驱动用同步皮带的张力调整 ............................................................................................ 5-16
5-15-3． 支撑台的平面调整 .............................................................................................................................. 5-17
5-16． 支撑台 ENC 的更换 ...................................................................................................................................... 5-18
5-17． 后备止动器（CE 机） ................................................................................................................................. 5-19
5-18． 电磁阀 ................................................................................................................................................................ 5-20
5-18-1． 电磁阀（KE-1070C） ........................................................................................................................ 5-20
5-18-2． 电磁阀（KE-2070/2080/2080R/1080） .................................................................................... 5-21
6
CAL 块 ......................................................................................................................................................................... 6-1
6-1． CAL 基板组的更换 ............................................................................................................................................. 6-1
6-2． 更换取出器 ............................................................................................................................................................ 6-2
6-3． 测力传感器的更換 .............................................................................................................................................. 6-3
维修调整要领书
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7
ATC .............................................................................................................................................................................. 7-1
7-1． 气缸的更换 ............................................................................................................................................................ 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .............................................................................................................. 7-4
7-3． 速度控制器的调整 .............................................................................................................................................. 7-4
8
VCS .............................................................................................................................................................................. 8-1
8-1． CCD 摄像机、镜头的更换 （建议以 VCS 摄像机组进行更换。） .......................................... 8-1
8-2． 标准 VCS→选购品 VCS 变换气缸的更换 ................................................................................................ 8-3
8-3． 各照明基板的更换 .............................................................................................................................................. 8-4
8-3-1． 透过照明基板、同轴照明基板............................................................................................................ 8-4
8-3-2． 下方照明基板、侧照明基板 ................................................................................................................ 8-5
9
供料器・一次更换台车（选购品） .................................................................................................................. 9-1
9-1． 整体图 ...................................................................................................................................................................... 9-1
9-2． 驱动器气缸的更换 .............................................................................................................................................. 9-2
9-3． 驱动器气缸的速度控制调整 .......................................................................................................................... 9-4
9-4． 供料器基板、供料器 I/F 基板的更换 ....................................................................................................... 9-5
9-5． 供料器上升气缸的更换 .................................................................................................................................... 9-6
9-6． 供料器提升气缸的速度控制调整（选购品、一次更换台） ............................................................ 9-7
9-7． 供料器 UP 检测传感器的更换（选购品、一次更换台） .................................................................. 9-8
9-8． 选择器的更换（选购品、一次更换台） .................................................................................................. 9-9
9-9． 辊拨杆的更换（选购品、一次更换台） ............................................................................................... 9-10
10
空气机器 ................................................................................................................................................................... 10-1
10-1． 数字压力开关的更换 ................................................................................................................................... 10-1
10-1-1． 数字压力开关的调整 ......................................................................................................................... 10-1
10-2． 滤清器的更换 .................................................................................................................................................. 10-3
10-3． 真空计的更换 .................................................................................................................................................. 10-4
10-4． 真空泵部件的更换（选项品） ................................................................................................................ 10-5
10-4-1． KE-2070 Rev. E、KE-2080 Rev. G、KE-2080R Rev. A 以前的版本时 ......................... 10-5
10-4-2． KE-2070 Rev. F、KE-2080 Rev. H、KE-2080R Rev. B 以后的版本时 ......................... 10-6
11
SW 类 ......................................................................................................................................................................... 11-1
11-1． 按键开关的更换 ............................................................................................................................................. 11-1
11-2． 紧急停止开关的更换 ................................................................................................................................... 11-2
11-3． 护罩打开开关的更换 ................................................................................................................................... 11-3
11-3-1． 开关主体 （KE-2070/2080/2080R/1070/1080） ..................................................................... 11-3
11-3-2． 开关主体（KE-1070C/2070C） .................................................................................................... 11-4
11-3-3． 操作键 ...................................................................................................................................................... 11-6
11-4． 按键开关（CE 对应机） ............................................................................................................................ 11-7
12
供料器跳起传感器的更换、调整 ..................................................................................................................... 12-1
13
其它机器 ................................................................................................................................................................... 13-1
13-1． 图像监视器的更换方法 ............................................................................................................................... 13-1
13-1-1． CRT 监视器 → LCD 监视器的更换 ......................................................................................... 13-1
13-1-2． 图像监视器（LCD）的更换 ............................................................................................................ 13-4
13-2． FDD 的更换 （选购品） ............................................................................................................................ 13-5
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13-3． LCD 监视器的更换 ........................................................................................................................................ 13-6
13-3-1． LCD 监视器的更换 .............................................................................................................................. 13-6
13-3-2． LCD 监视器背灯的更换 .................................................................................................................... 13-9
13-3-3． RS232C CHANGE PCB ASM 的跨接设定 ............................................................................... 13-10
13-3-4． 选购后置监视器(REAR MONITOR OPTION)时的设置及连接 ........................................ 13-11
13-4． 系统盘的更换 ................................................................................................................................................ 13-13
13-4-1． SSD 的更换 .......................................................................................................................................... 13-13
13-4-2． BIOS 的设定 ......................................................................................................................................... 13-15
13-4-3． 网络的设定（与 HLC 通讯时设定） ......................................................................................... 13-23
13-4-4． KE2000 系列系统程序和 Flexline DB 的安装 ......................................................................... 13-32
13-4-5． 系统版本升级要领 ............................................................................................................................ 13-41
13-5． 测力传感器放大器的更换（选项品） ................................................................................................ 13-45
14
电气部 ....................................................................................................................................................................... 14-1
14-1． 电气部的布局 .................................................................................................................................................. 14-1
14-1-1． 各部的名称（KE-1070/1070C/1080） ...................................................................................... 14-1
14-1-2． 各部的名称（KE-2070/2070C/2080/2080R） ....................................................................... 14-2
14-2． 底座上部的布局 ............................................................................................................................................. 14-3
14-2-1． 各部的名称 ............................................................................................................................................. 14-3
14-3． 电源装置 ............................................................................................................................................................ 14-4
14-3-1． 電源装置的构成 ................................................................................................................................... 14-4
14-4． 控制装置 .......................................................................................................................................................... 14-12
14-4-1． 控制装置的构成 ................................................................................................................................. 14-12
14-4-2． CPU 基板（旧基板: 40044475 新基板: 40107372） ........................................................ 14-15
14-4-3． 定位板（40044540） ....................................................................................................................... 14-17
14-4-4． IEEE1394A 电路板（40150021） ................................................................................................ 14-18
14-4-5． 母线联桥接口（40003313） ......................................................................................................... 14-19
14-4-6． SAFETY 基板（40136685） .......................................................................................................... 14-20
14-4-7． BASE FEEDER 基板组（40001941） ....................................................................................... 14-24
14-4-8． I/O 控制基板组件（40001943） ................................................................................................. 14-26
14-4-9． LIGHT CTRL 基板组件（40001904）、
LIGHT CTRL 基板（50）组件（40001918）的调整 .......................................................... 14-27
14-4-10． IP-X3R 电路板组 DIP SW 设定 .................................................................................................. 14-28
14-4-11． XY 中继电路板（40044557） .................................................................................................... 14-29
14-4-12． I-CX 基板组（40031754） .......................................................................................................... 14-30
14-4-13． MCM（Multi nozzle Control Module）电路板（E9610729000）
（限 KE-2080R） ............................................................................................................................... 14-32
14-5． XY 装置 ............................................................................................................................................................ 14-33
14-5-1． XY 装置构成 ......................................................................................................................................... 14-33
14-5-2． XY 伺服放大器的显示器显示 ....................................................................................................... 14-34
14-6． Z/θ 装置 ........................................................................................................................................................ 14-35
14-6-1． Z/θ 装置的构成 ............................................................................................................................... 14-35
14-6-2． LED 显示 ............................................................................................................................................... 14-36
14-7． 传送装置 .......................................................................................................................................................... 14-37
14-7-1． 传送装置的构成 ................................................................................................................................. 14-37
14-7-2． CARRY 中转基板的调整 ................................................................................................................. 14-44
14-7-3． 步进驱动器的调整 ............................................................................................................................ 14-45