Nordson-EFD-MC800-Operating-Manual.pdf - 第3页
MicroCoat MC800 Lubrication Systems 3 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. Contents Contents ................................…
MicroCoat MC800 Lubrication Systems
2 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
You have selected a reliable, high-quality dispensing system from Nordson EFD, the world leader in fluid
dispensing. MicroCoat
®
MC800 lubrication systems are designed specifically for industrial dispensing
and will provide you with years of trouble-free, productive service.
This manual will help you maximize the usefulness of your MicroCoat MC800 lubrication system.
Please spend a few minutes to become familiar with the controls and features. Follow our recommended
testing procedures. Review the helpful information we have included, which is based on more than
50years of industrial dispensing experience.
Most questions you will have are answered in this manual. However, if you need assistance, please do
not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided
on the last page of this document.
The Nordson EFD Pledge
Thank You!
You have just purchased the world’s finest precision dispensing equipment.
I want you to know that all of us at Nordson EFD value your business and will do everything in our power
to make you a satisfied customer.
If at any time you are not fully satisfied with our equipment or the support provided by your Nordson
EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000
(outside US), or Ferran.Ayala@nordsonefd.com.
I guarantee that we will resolve any problems to your satisfaction.
Thanks again for choosing Nordson EFD.
Ferran Ayala, Vice President
Ferran
MicroCoat MC800 Lubrication Systems
3www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Contents
Contents ..........................................................................................................................................................................3
Introduction .....................................................................................................................................................................4
Nordson EFD Product Safety Statement ........................................................................................................................5
Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................6
High Pressure Fluids ....................................................................................................................................................6
Qualified Personnel ......................................................................................................................................................6
Intended Use ...............................................................................................................................................................7
Regulations and Approvals ..........................................................................................................................................7
Personal Safety ............................................................................................................................................................7
Fire Safety ....................................................................................................................................................................8
Preventive Maintenance ..............................................................................................................................................8
Important Disposable Component Safety Information ................................................................................................9
Action in the Event of a Malfunction ............................................................................................................................9
Disposal .......................................................................................................................................................................9
Specifications ................................................................................................................................................................10
MC800 Controller ......................................................................................................................................................10
MC785M & MC785M-WF Valves ...............................................................................................................................10
MicroCoat Tank Reservoirs .......................................................................................................................................11
4000FLT MC Filter Elements .....................................................................................................................................11
Declaration of Conformity .............................................................................................................................................12
How the System Operates ............................................................................................................................................13
Controller Features ........................................................................................................................................................14
Tank Reservoir Features................................................................................................................................................16
System Assembly ..........................................................................................................................................................17
Mount the Spray Valves .............................................................................................................................................17
Spray Area Coverage .................................................................................................................................................17
Installation / Removal of Flow Control / Block-off Plug from Manifold .....................................................................18
Set Up the Controller .................................................................................................................................................18
Connect the Press Air Solenoid .................................................................................................................................18
Press Air Solenoid Diagram .......................................................................................................................................19
Connect the Valve Hoses ..........................................................................................................................................20
Connect the Tank Reservoir and Lubricant Filter ......................................................................................................20
System Assembly Diagram ........................................................................................................................................21
Connect the Emergency Stop Circuit ........................................................................................................................22
System Setup ................................................................................................................................................................23
Check All Connections ..............................................................................................................................................23
Fill the Tank Reservoir ...............................................................................................................................................23
Prime the System ......................................................................................................................................................23
Adjust the Spray ........................................................................................................................................................24
Preventive Maintenance ................................................................................................................................................24
Spray Valve Maintenance ..............................................................................................................................................25
Part Numbers ................................................................................................................................................................26
Accessories ...................................................................................................................................................................26
Replacement Parts ........................................................................................................................................................27
MC785M Series Spray Valves ...................................................................................................................................27
Air and Fluid Flow ......................................................................................................................................................28
MC685M and MC686M Tanks ..................................................................................................................................29
Troubleshooting ............................................................................................................................................................30
Technical Data ...............................................................................................................................................................31
Air Flow Schematic ....................................................................................................................................................31
Fluid Flow Schematic ................................................................................................................................................31
MicroCoat MC800 Lubrication Systems
4 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Introduction
The MicroCoat System provides precise lubrication control for
metal stamping operations.
The MC800 controller, MC785M Series spray valves and
the MicroCoat tank reservoirs are all produced to exacting
specifications and thoroughly tested prior to shipment.
The MC785M Series valves are designed for long life without
maintenance when clean lubricant is used.
To obtain the maximum performance from your MicroCoat System,
please read through these instructions carefully.
Our goal is to build not only the finest equipment but also to build
long-term customer relationships founded on superb quality,
service, value and trust.