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TECH NICAL RE FERE NCE ADJUS TMEN TS & SETTI NGS 1.32 High Throughput Conveyor Manual Chapter Issue 2 May 02 rail pa ralle lism to w ithin ± 0.2mm . 5. If adjustment is necessar y , using an Allen key , slacken the f…
TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
Chapter Issue 2 May 02 High Throughput Conveyor Manual 1.31
b. Remove the spare camera bearing from the camera rail.
10. Switch on the machine, remove the head prop and lower the head. Initial-
ize, carry out the Home Position Rail Width Check and Camera Reference
Position (see Rail System Module Chapter and Camera and Vision Systems
Module Chapter of the Technical Reference Manual).
Print Station Rear Rail Parallelism
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
NOTE
Ensure Camera X Axis (Camera and Vision Systems Module Chapter of the
Technical Reference Manual refers) and Front Rail Parallelism has been carried
out prior to commencing the following procedure.
1. In Rail System Diagnostics, select Adjust and alter board width to 250mm.
2. Select Drive Rail to Board Width. The rails are driven to the board width
selected.
3. Locate all four mid rail tooling steps, two on each rail.
4. Using a suitable vernier calliper, at these points, check the rear rail to front
Mid Rail Tooling Step
Board Clamp
Mid Rail
View on Front Face of Print Station
TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
1.32 High Throughput Conveyor Manual Chapter Issue 2 May 02
rail parallelism to within ±0.2mm.
5. If adjustment is necessary, using an Allen key, slacken the four rail securing
bolts and adjust the rear rail as required. Tighten the bolts, re-check the
parallelism.
6. On completion, carry out Home Position Rail Width check.
Auxiliary Rail to
Print Station Gap
To check and if required adjust the gaps between the print station rail and the
auxiliary conveyors carry out the following procedure:
NOTE
To carry out this procedure on the front rail, the conveyor board stops must be
removed and refitted on completion of this procedure.
1. Using feeler gauges or a 3mm allen key, ensure that the gap between the
WARNING SHARP EDGE
PATENT No 5157438
Print Station Rail Securing Bolts
TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
Chapter Issue 2 May 02 High Throughput Conveyor Manual 1.33
print station and the auxiliary conveyors (in four positions) is 3.0 ± 0.5mm.
2. If adjustment is required, loosen the eight auxiliary conveyor rail support
securing bolts (four on each support) that secure the auxiliary conveyor to
the machine lower frame.
3. Adjust the position of the conveyor to obtain the 3.0 ± 0.5mm gap.
4. Re-tighten the securing bolts and re-check the gap measurement.
Board Clamp
Board Transport Rail
Auxiliary Conveyor
Print Station
Plan View on Print Station and Auxiliary Rails
5157438
3.0mm +/- 0.5mm
Rear View of Left Auxiliary Conveyor
Front Auxiliary Conveyor
Rail Support
Rear Auxiliary Conveyor
Rail Support
Rail Support to
Main Frame Bolts
(4 off in 2 positions)
Rear View of Right Auxiliary Conveyor
Front Auxiliary Conveyor
Rail Support
Rear Auxiliary Conveyor
Rail Support
Rail Support to Main Frame
Bolts (4 off in 2 positions)