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TECHNIC AL REFEREN CE ADJUS TMENT S & SETTI NGS Chapter Issue 2 May 02 High Throughput Conveyor Manual 1.35 rails. 9. Re-tighten the rail bracket and shaf t guide plat e securing bolts and r epeat the check. 10. Repe…

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TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
1.34 High Throughput Conveyor Manual Chapter Issue 2 May 02
5. On completion, carry out Front Auxiliary Conveyor Rail Parallelism check.
Auxiliary Conveyor Levelling
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
To check and if required adjust the auxiliary conveyors to print station rail
levelling, carry out the following procedure at transport height:
1. In Rail System Diagnostics, select Adjust and alter board width to 250mm.
2. Select Drive Rail to Board Width. The rails are driven to the board width
selected.
3. Adjust the both auxiliary conveyor rail widths to approximately 250mm.
4. Place one of the Board Clamp Setting Plates Pt No 140403 onto the right
hand auxiliary conveyor transport belts.
5. Place the second board clamp setting plate onto the transport belts of the
print station. Ensure the plates abut and are fully supported by the transport
rails.
6. Using a spirit level or a suitable straight edge, place across both the setting
plates and check the plates are level.
7. Loosen the four bolts that secure the auxiliary conveyor shaft guide plate to
the rear rail support and the four bolts that secure the rail bracket to front rail
support.
8. Carefully adjust the height of the auxiliary conveyor rails to the print station
TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
Chapter Issue 2 May 02 High Throughput Conveyor Manual 1.35
rails.
9. Re-tighten the rail bracket and shaft guide plate securing bolts and repeat
the check.
10. Repeat the Steps 4 -8 as required for the left hand auxiliary conveyor.
Auxiliary Conveyor Rail Parallelism
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
Front Rail To check and if required adjust the auxiliary conveyors front rail parallelism,
carry out the following procedure:
NOTE
The parallelism of the auxiliary conveyors rails is dependent on the front and
rear print station rails being parallel. Therefore, before any adjustment is carried
out an assessment of the parallelism of the print station rails must be carried out.
Front Auxiliary Conveyor
Rail Support
Rear Auxiliary Conveyor
Rail Support
Shaft Guide Plate to Rear
Rail Support Bolts (4 off)
Shaft Guide Plate
Rail Bracket to Front
Rail Support Bolts
(in 4 positions)
Rear View of Right Auxiliary Conveyor
Front View of Left Auxiliary Conveyor
Front Auxiliary Conveyor
Rail Support
Rear Auxiliary Conveyor
Rail Support
Shaft Guide Plate
Shaft Guide Plate to Rear
Rail Support Bolts (4 off)
Rail Bracket to Front
Rail Support Bolts
(in 4 positions)
TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
1.36 High Throughput Conveyor Manual Chapter Issue 2 May 02
1. In Rail System Diagnostics, select Adjust and alter board width to 250mm.
2. Select Drive Rail to Board Width. The rails are driven to the board width
selected.
3. Adjust the both auxiliary conveyor rail widths to approximately 250mm.
4. Place one of the Board Clamp Setting Plates Pt No 140403 onto the print
station transport belts.
5. Manually slide the setting plate back and forth from the print station to the
right hand auxiliary conveyor, ensuring the plate moves freely without
binding or jamming.
6. If adjustment is required, loosen the eight auxiliary conveyor rails support
securing bolts (four on each support) that secure the auxiliary conveyor to
the machine lower frame.
7. Carefully adjust the conveyor to obtain front rail parallelism with the print
station front rail, whilst maintaining the gap between the auxiliary rail and
print station rail (refer to Auxiliary Rail to Print Station Gap section of this
chapter).
8. Re-tighten the securing bolts and re-check for parallelism.
9. Repeat Steps 5 - 8 for the left hand auxiliary conveyor.
Rear Rail To check and if required adjust the auxiliary conveyors rear rail parallelism, carry
out the following procedure:
NOTE
1. The parallelism of the auxiliary conveyors rails is dependent on the front and
rear print station rails being parallel. Therefore, before any adjustment is
carried out an assessment of the parallelism of the print station rails must
be carried out.
2. Ensure that the auxiliary conveyor front rail is in alignment with the print
station front rail before any adjustment of the auxiliary conveyor rear rail
parallelism (refer to Auxiliary Conveyor Rail Parallelism - Front Rail section
of this chapter).
1. In Rail System Diagnostics, select Adjust and alter board width to 250mm.
2. Select Drive Rail to Board Width. The rails are driven to the board width
Rear View of Right Auxiliary Conveyor
Front Auxiliary Conveyor
Rail Support
Rear Auxiliary Conveyor
Rail Support
Rail Support to Main Frame
Bolts (4 off in 2 positions)