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TECHNIC AL REFEREN CE ADJUS TMENT S & SETTI NGS Chapter Issue 2 May 02 High Throughput Conveyor Manual 1.33 print st ation and the auxili ary conveyors (in four positions ) is 3.0 ± 0.5mm. 2. If adjustment is requ ir…

TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
1.32 High Throughput Conveyor Manual Chapter Issue 2 May 02
rail parallelism to within ±0.2mm.
5. If adjustment is necessary, using an Allen key, slacken the four rail securing
bolts and adjust the rear rail as required. Tighten the bolts, re-check the
parallelism.
6. On completion, carry out Home Position Rail Width check.
Auxiliary Rail to
Print Station Gap
To check and if required adjust the gaps between the print station rail and the
auxiliary conveyors carry out the following procedure:
NOTE
To carry out this procedure on the front rail, the conveyor board stops must be
removed and refitted on completion of this procedure.
1. Using feeler gauges or a 3mm allen key, ensure that the gap between the
WARNING SHARP EDGE
PATENT No 5157438
Print Station Rail Securing Bolts

TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
Chapter Issue 2 May 02 High Throughput Conveyor Manual 1.33
print station and the auxiliary conveyors (in four positions) is 3.0 ± 0.5mm.
2. If adjustment is required, loosen the eight auxiliary conveyor rail support
securing bolts (four on each support) that secure the auxiliary conveyor to
the machine lower frame.
3. Adjust the position of the conveyor to obtain the 3.0 ± 0.5mm gap.
4. Re-tighten the securing bolts and re-check the gap measurement.
Board Clamp
Board Transport Rail
Auxiliary Conveyor
Print Station
Plan View on Print Station and Auxiliary Rails
5157438
3.0mm +/- 0.5mm
Rear View of Left Auxiliary Conveyor
Front Auxiliary Conveyor
Rail Support
Rear Auxiliary Conveyor
Rail Support
Rail Support to
Main Frame Bolts
(4 off in 2 positions)
Rear View of Right Auxiliary Conveyor
Front Auxiliary Conveyor
Rail Support
Rear Auxiliary Conveyor
Rail Support
Rail Support to Main Frame
Bolts (4 off in 2 positions)

TECHNICAL REFERENCE
ADJUSTMENTS & SETTINGS
1.34 High Throughput Conveyor Manual Chapter Issue 2 May 02
5. On completion, carry out Front Auxiliary Conveyor Rail Parallelism check.
Auxiliary Conveyor Levelling
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
To check and if required adjust the auxiliary conveyors to print station rail
levelling, carry out the following procedure at transport height:
1. In Rail System Diagnostics, select Adjust and alter board width to 250mm.
2. Select Drive Rail to Board Width. The rails are driven to the board width
selected.
3. Adjust the both auxiliary conveyor rail widths to approximately 250mm.
4. Place one of the Board Clamp Setting Plates Pt No 140403 onto the right
hand auxiliary conveyor transport belts.
5. Place the second board clamp setting plate onto the transport belts of the
print station. Ensure the plates abut and are fully supported by the transport
rails.
6. Using a spirit level or a suitable straight edge, place across both the setting
plates and check the plates are level.
7. Loosen the four bolts that secure the auxiliary conveyor shaft guide plate to
the rear rail support and the four bolts that secure the rail bracket to front rail
support.
8. Carefully adjust the height of the auxiliary conveyor rails to the print station