00900160-01_UM_ASM-ProcessLensDualLane_en.pdf - 第66页

4 Setting up and commissioning 4.3 Setting up the machine 66 Instruction Guide ASM ProcessLens Dual-lane 06/2018 4.3.6 Levelling the machine ► Level the machine in the X and Y direction with the help of the machine spiri…

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5 Working with the machine
5.1 Controls and displays
Instruction Guide ASM ProcessLens Dual-lane 06/2018 75
5.1.2 Description
All the controls can be reached by a 1.40 m tall person.
Programmable tower lamp with buzzer
(see fig. "Controls and displays" [}74])
The programmable tower lamp is used to signal operating statuses and malfunctions of the
machine. The buzzer indicates when an alert has occurred. The sequence of colors of the tower
lamps is red - amber - green.
The programmable tower lamp functionality allows the operator to assign a combination of the fol-
lowing tower lamps conditions to machine events:
Condition Possible states Frequency of flashes
Green On
Off
Pulse
Pulse Frequency (ms)
Amber On
Off
Pulse
Pulse Frequency (ms)
Red On
Off
Pulse
Pulse Frequency (ms)
Buzzer On
Off
Pulse Frequency (ms)
LCD monitor
(see fig. "Controls and displays" [}74])
There is a flat LCD monitor at the front side of the ASM ProcessLens Dual-lane machine. A LCD
monitor with a touch-sensitive surface (touchscreen) as an option is available.
Keyboard
(see fig. "Controls and displays" [}74])
The keyboard and mouse are located beneath the monitor.
CAUTION
Risk of collision of personal with monitor and keyboard holder
Risk of collision of the front hood with the arm where the monitor, keyboard and mouse are
mounted.
Key switch ON/OFF
(see fig. "Controls and displays" [}74])
Turn on the control power manually and switch the conveyor into pass through mode when the PC
is down.
Close the GUI program.
Switch off the machine by the main switch.
Wait for 30 sec switch on the machine by the main switch.
Turn the key switch to the left and release to turn on the control power.
Turn the key switch to the right.
The conveyor set to pass through running mode.
4 Setting up and commissioning
4.3 Setting up the machine
66 Instruction Guide ASM ProcessLens Dual-lane 06/2018
4.3.6 Levelling the machine
Level the machine in the X and Y direction with the help of the machine spirit level.
Fig.39: Position of the machine spirit level in the X and Y direction
Place the machine spirit levels (1) in the X and then the Y direction on the linear guide rails.
Measure the distance between the upper edge of the PCB conveyor belt and the floor. This
distance should be the range from to 950 mm, if the height of the machine is to be set to
950mm. Other heights also apply.
Turn the bottom screw nut (item 4 in fig. "Presetting the height of the machine feet" [}65]) of
all four machine feet, so that the fluid in the machine spirit level does not deviate from its zero
point (tolerance within ±0.05mm) at the required conveyor height.
Check the required board conveyor height.
Once the machine has been levelled, tighten the top secure nut (item 3 in fig. "Presetting the
height of the machine feet" [}65]) to clamp all machine feet.
Use the spirit level to check that the machine is precisely levelled (tolerance within
±0.05mm).
See also
2 4.3.5.1 "Presetting the height of the machine feet" [}65]
4 Setting up and commissioning
4.4 Commissioning the machine
Instruction Guide ASM ProcessLens Dual-lane 06/2018 67
4.3.7 Removing the corrosion protection from the guide rails
The machines were given a corrosion protection treatment before they were delivered. Wipe off
from all the axes and bearings with a lint-free cloth.
CAUTION
Corrosion protection
You should therefore remove the corrosion protection from all the axes and bearings
when you traverse the machine axes for the first time during commissioning.
Grease all the axes and bearings with the grease described in the maintenance
instructions.
If the corrosion protection agent is mixed with the bearing grease on the axes this can greatly re-
duce the service life of the bearings and guide rails.
CAUTION
Cleaning the guide rails
Do not allow any alcohol to enter the guide carriages when you clean the guide rails and
scale rods. Alcohol will damage the bearing grease in the guide carriages.
4.4 Commissioning the machine
4.4.1 Commissioning the machine at the installation site
Check all modules for correct seating.
Store the machine until room temperature has been reached (minimum 4 hours). There is oth-
erwise a risk of condensation occurring.
ð Open all covers and doors.
ð Open the front lower cover plate.
ð Open the upper and lower rear cover.
ð Remove the desiccation bag.
Wipe off the linear guide rails with a lint-free cloth before removing the shipping braces.
CAUTION
Do not use any solvents
Please see section 4.3.7 "Removing the corrosion protection from the guide
rails" [}67].