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5 Diagnosis and Solutions 5.1 Assignment of Symptoms/Repairs Service Manual SIPLACE SmartFeeder 4 - 104 mm X 11/2017 25 5 Diagnosis and Solutions Procedure ► First perform a sight check. For a description of how to do th…

4 X Feeder Verification System

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24 Service Manual SIPLACE SmartFeeder 4 - 104 mm X 11/2017

5 Diagnosis and Solutions

5.1 Assignment of Symptoms/Repairs

Service Manual SIPLACE SmartFeeder 4 - 104 mm X 11/2017 25

5 Diagnosis and Solutions

Procedure

► First perform a sight check. For a description of how to do this, refer to the Job Guide "Inspec-

tion and Maintenance" (German [00196358‑xx], English [00196359‑xx].

Other languages available on request.

During the sight check, look to see whether the feeder modules are dirty or damaged. If ne-

cessary, the relevant feeder module may need to be cleaned or repaired.

For further information about the repairs needed, refer to 5.1 "Assignment of Symptoms/Re-

pairs" [}25].

► Then perform a functionality test to check the electronic function of the feeder module. For

this, use a X Feeder Test Station or the X Feeder Verification System (FVS).

For a description of this, refer to the Job Guide "X-FeederTestStation" (German

[00196352‑xx], English [00196353‑xx] or the user manual "SIPLACE X-Feeder Verification

System" [00198272-xx}.

► Use the ascertained errors (symptoms) to derive the necessary repairs from the following

table.

► After performing repairs, check whether they were successful. Perform a sight check and then

the tests with the X Feeder Test Stationor the X Feeder Verification System.

If symptoms or damage to the feeder modules is found, for which no repair instructions are in-

cluded in this Service Manual, we recommend that you have the feeder module repaired by the

manufacturer's repair service.

5.1 Assignment of Symptoms/Repairs

Symptoms Repairs

Tape drive

The front slider guide is damaged. Replace the front slider guide.

The pickup window is missing or damaged.

The pivotal point of the pickup window is loose.

Replace the pickup window

The splice sensor is missing or has a mechanical de-

fect.

Replace the splice sensor

The X Feeder Testbox reports an error during tape

operation and there is no component jammed.

The teeth of the sprocket wheel are deformed.

The centering pin is damaged.

Please send the feeder module to the

manufacturer for repair.

Foil disposal

The foil disposal drive is blocked or rough-running

(not dirty).

Replace the whole foil disposal unit.

The knurled tamp wheel on the foil disposal drive is

damaged.

Replace the knurled tamp wheel assem-

bly

The rocker is bent or defective.

The magnet/sensor for the rocker is missing.

Replace the foil rocker

The ratchet has broken.

The grooved pin for the ratchet is missing.

Replace the ratchet

5 Diagnosis and Solutions

5.1 Assignment of Symptoms/Repairs

26 Service Manual SIPLACE SmartFeeder 4 - 104 mm X 11/2017

Rocker

The rocker is bent.

The plain tamp wheel for the rocker has jammed.

The thread of the bearing shaft is worn.

Replace the rocker assembly

The plain tamp wheel for the rocker is worn or dam-

aged.

Replace the plain tamp wheel

The bearing shaft of the rocker is rough-running or

damaged.

The slit in the bearing shaft is damaged.

Replace the rocker bearing shaft.

Control panel

The display window, an LED lamp or a button is de-

fective.

The removal handle is defective or does not engage

properly.

Replace the operating panel assembly

Leaf spring

The leaf spring on the tape inlet is missing or bent. Replace the leaf spring