Specification E by SIPLACE 规格说明书.pdf - 第34页

34 ASM Software Products Overview Workflows ASM Software Product St andard Opt ion Planning ASM Production Planner Fully automatic product grouping and optimization by taking del iv- ery deadlines into account X SIPLACE …

OSC package

The licensed OSC package

contains functions for simpli-

fied placement of odd

shaped components (OSC),

such as connectors or sock-

ets.

The license is activated via

SIPLACE PRO.

For detailed information,

refer to the OSC package

user guide, item number

[00198374-xx].

The following functions are

contained in the OSC pack-

age:

OSC measurement options

• Customized odd shaped

component

This enables the user to

describe any abstract pat-

tern on a component e.g.

connection leads of a tri-

angular shape. This pat-

tern can then be easily

created and edited at the

station, using the wizard

function.

• Stereo measurement

Stereo measurement

means that two images

are taken of each compo-

nent, from different direc-

tions, using a stationary

camera. These images

are overlapped to show

connectors, pins etc. in 3D

to support easy and pre-

cise evaluation of struc-

tures which, due to color,

shading or background

structures, are difficult to

recognize in conventional

2D measurement.

• Special position evalua-

tion

This function supports

separate definition of posi-

tion-determining features

(x,y, angle) independent

of the features for good-

bad recognition.

Placement of snap-in com-

ponents

This function monitors

whether snap-in components

engage in the board prop-

erly, during automatic place-

ment.

Automatic calculation of

optimum acceleration

This function enables the

user to automatically calcu-

late the optimum accelera-

tion of individual axes for a

component at the station.

The acceleration values

found can then be checked in

an additional test run and

sent back to the program-

ming system if successful.

Pin in paste height check

This option extends the

"snap-in" function for CPP

and Twin heads.

Placement of very high

components

In special application cases

the software can place a very

high component with auto-

matic collision prevention.

Additional force levels for

TH and CPP head

•30 N for TH

ASM Software Products

Overview

Workflows ASM Software Product Standard Option

Planning

ASM Production Planner

Fully automatic product grouping and optimization by taking deliv-

ery deadlines into account

SIPLACE SiCluster Professional / SiCluster Multiline

Fully automatic product grouping

Virtual production

SIPLACE Pro

One application for all programming tasks

SIPLACE LED Pairing

Simple placement of LEDs with multiple classes

Production

SIPLACE Station Software

Diverse operating system

ASM OIS

Operator Information System

ASM Command Center

Automatic operator management for all machine assistants

Material Management

ASM Material Manager

Control and optimization of SMD material management

ASM Line Monitor

Overview of material consumption in the lines.

Preparation

ASM Setup Center

Avoid setup errors with reliable setup verification

SIPLACE Material Setup Assistant

Optimization of offline setup preparation and of material flow

Factory monitoring

ASM EDM

Convenient data management for placement programs

ASM Traceability

Traceability of the placement processes

SIPLACE Explorer

Line monitoring system

ASM Performance Monitoring

Live KPI monitoring

Factory Integration

ASM OIB

Seamless integration of SIPLACE software solutions with third

party systems

ASM Remote Smart Factory

Professional remote service infrastructure

01005 Placement

In its standard version, the E

by SIPLACE is designed for

placement of 01005 compo-

nents (0.4 mm x 0.2 mm).

The SIPLACE component

library already contains the

contours and dimensions of

01005 components. Spe-

cially developed component

nozzles of type 1005 are also

available for the E by

SIPLACE. These are

adjusted to the shape and

size of the 01005 compo-

nents and have - as with all

other SIPLACE nozzles - a

highly wear-proof ceramic tip

and flexible nozzle seat. This

guarantees maximum preci-

sion and process reliability.

Optimized pickup is guaran-

teed by the ideal feeding

conditions in the SIPLACE

SmartFeeder E module. The

smaller the elements to be

picked up, the more accurate

the pickup needs to be.

Pickup is performed contact-

free to compensate minor

inaccuracies e.g. from com-

ponent or pocket tolerances

and to prevent mechanical

damage to the components.

The design of the SIPLACE

SmartFeeder E modules

takes this problem into

account: new motors and the

reduced use of fine mechan-

ics help. Small components

can be placed without per-

formance loss with mini-

mum pitch and irrespective

of the larger components

which are next to the 01005

component. This equates to

true 01005 capability. As a

rule with 01005 placement, a

finely tuned overall process

is the basic requirement if

you want to achieve excel-

lent results.

For high volume produc-

tion

It's recommended that CP14

be use for 01005 placement.

The CP14 head is immediate

ready for 01005 placement.

For CP12 head

An additional option - 01005

package CP12 E (sales num-

ber: 288605), needs to be

purchase. This option

includes nozzles and three

low force sleeves needed for

01005 placement by CP12

head.

The following table shows typical values for 01005 placement,

which can be achieved with a E by SIPLACE, provided the rel-

evant underlying conditions are fulfilled:

Machine type

E by SIPLACE

Placement head SIPLACE CP14 with

component camera type 23 GigE

Feeder module type SIPLACE SmartFeeder 8 mm E

SIPLACE SmartFeeder 2x8 mm E

Pickup rate ≥ 99,97%

Dpm rate ≤ 5

Pad width ≥ 200 µm

Pitch ≥ 100 µm

Components (L x W x H) 400 µm x 200 µm x 200 µm (±20 µm)

Number of pixels for a

01005 component

275

Solder paste type 5

Template thickness 60 µm