Specification E by SIPLACE 规格说明书.pdf - 第35页
35 01005 Placement In its sta ndard version, the E by SIPLACE is designed for placement of 01005 compo- nents (0.4 mm x 0.2 mm) . The SIPLACE component library already contains the contours and dimensio ns of 01005 compo…
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ASM Software Products
Overview
Workflows ASM Software Product Standard Option
Planning
ASM Production Planner
Fully automatic product grouping and optimization by taking deliv-
ery deadlines into account
X
SIPLACE SiCluster Professional / SiCluster Multiline
Fully automatic product grouping
X
Virtual production
SIPLACE Pro
One application for all programming tasks
X
SIPLACE LED Pairing
Simple placement of LEDs with multiple classes
X
Production
SIPLACE Station Software
Diverse operating system
X
ASM OIS
Operator Information System
X
ASM Command Center
Automatic operator management for all machine assistants
X
Material Management
ASM Material Manager
Control and optimization of SMD material management
X
ASM Line Monitor
Overview of material consumption in the lines.
X
Preparation
ASM Setup Center
Avoid setup errors with reliable setup verification
X
SIPLACE Material Setup Assistant
Optimization of offline setup preparation and of material flow
X
Factory monitoring
ASM EDM
Convenient data management for placement programs
X
ASM Traceability
Traceability of the placement processes
X
SIPLACE Explorer
Line monitoring system
X
ASM Performance Monitoring
Live KPI monitoring
X
Factory Integration
ASM OIB
Seamless integration of SIPLACE software solutions with third
party systems
X
ASM Remote Smart Factory
Professional remote service infrastructure
X
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01005 Placement
In its standard version, the E
by SIPLACE is designed for
placement of 01005 compo-
nents (0.4 mm x 0.2 mm).
The SIPLACE component
library already contains the
contours and dimensions of
01005 components. Spe-
cially developed component
nozzles of type 1005 are also
available for the E by
SIPLACE. These are
adjusted to the shape and
size of the 01005 compo-
nents and have - as with all
other SIPLACE nozzles - a
highly wear-proof ceramic tip
and flexible nozzle seat. This
guarantees maximum preci-
sion and process reliability.
Optimized pickup is guaran-
teed by the ideal feeding
conditions in the SIPLACE
SmartFeeder E module. The
smaller the elements to be
picked up, the more accurate
the pickup needs to be.
Pickup is performed contact-
free to compensate minor
inaccuracies e.g. from com-
ponent or pocket tolerances
and to prevent mechanical
damage to the components.
The design of the SIPLACE
SmartFeeder E modules
takes this problem into
account: new motors and the
reduced use of fine mechan-
ics help. Small components
can be placed without per-
formance loss with mini-
mum pitch and irrespective
of the larger components
which are next to the 01005
component. This equates to
true 01005 capability. As a
rule with 01005 placement, a
finely tuned overall process
is the basic requirement if
you want to achieve excel-
lent results.
For high volume produc-
tion
It's recommended that CP14
be use for 01005 placement.
The CP14 head is immediate
ready for 01005 placement.
For CP12 head
An additional option - 01005
package CP12 E (sales num-
ber: 288605), needs to be
purchase. This option
includes nozzles and three
low force sleeves needed for
01005 placement by CP12
head.
The following table shows typical values for 01005 placement,
which can be achieved with a E by SIPLACE, provided the rel-
evant underlying conditions are fulfilled:
Machine type
E by SIPLACE
Placement head SIPLACE CP14 with
component camera type 23 GigE
Feeder module type SIPLACE SmartFeeder 8 mm E
or
SIPLACE SmartFeeder 2x8 mm E
Pickup rate ≥ 99,97%
Dpm rate ≤ 5
Pad width ≥ 200 µm
Pitch ≥ 100 µm
Components (L x W x H) 400 µm x 200 µm x 200 µm (±20 µm)
Number of pixels for a
01005 component
275
Solder paste type 5
Template thickness 60 µm
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Technical Data
Electrical Ratings, Energy Consumption and
Compressed Air supply
Electrical ratings
Supply voltage Fuse
Main power supply 3 x 200 V~ up to 3 x 230 V~; ± 10 %; 50/60 Hz)
a
3 x 380 V~ up to 3 x 415 V~; ± 10 %; 50/60 Hz
a) with adapter kit (US option)
3 x 16 A characteristic C
3 x 16 A characteristic C
Mains power connection Cable 4 x 4 mm² with CEKON connector
Energy consumption
Energy consumptionwith
vacuum pump
Nominal active power 1.8 kW
Nominal apparent power 2.3 kVA
Compressed air supply
Compressed air pressure values
p
min
p
max
0.5 MPa = 5.0 bar
1.0 MPa = 10 bar
Operating pressure 0.48 MPa ± 0.025 MPa (4.8 bar ± 0.25 bar)
Compressed air connection R 3/4" inner thread (pipe thread) with 1/2" hose connection
Ambient conditions for packaging, transportation and storage
Temperature range Between -25°C and 55°C
Atmospheric humidity Up to 95%
Ambient pressure Up to 3000 m height without pressure equalization
Ambient conditions for machine operation
Room temperature Between 15°C and 35°C
Atmospheric humidity 30% to 75 % (no higher than 45% on average to prevent any possibility of
condensation on the machine)
Ambient pressure > 890 mbar (corresponds to 1000 m above mean sea level)
Compressed air consumption
a
a) Average consumption values
Placement head configura-
tion
Compressed air consumption
b
with vacuum
pump
c
b) Under normal atmospheric conditions at 20°C and 1013 hPa.
c) Vacuum pump for SIPLACE CP14/CP12 head only.
E by SIPLACE
CP14
CP12
CP12 / PP
TH
90 Nl/min
90 Nl/min
140 Nl/min
185 Nl/min
Compressed air specification according to DIN ISO 8573-1:2010
Particle size (ISO class 1) 0.1 µm
Particle density (ISO class 1) 0.1 mg/m³
Maximum oil content (ISO class 1) 0.01 mg/m³
Pressure dewpoint (ISO class 4) + 3°