00197623-03_VD_708.1_SP2_DE_EN.pdf - 第25页

Station Software 7 08.1 SP2 / Version Description Ausgabe 10/2015 E dition 25 Controlled board transfer between placement m achines – Only lines operated with stati on software versio ns >=704 are supp orted and the p…

Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition

Station-wise download

– It is not possible to switch over from dual lane conveyor in asynchronous transport mode to

dual lane conveyor in synchronous transport mode (and vice versa) in combination with station-

wise download.

– With dual lane conveyor in asynchronous transport mode, station-wise download is only

possible with a setup change if a recipe is specified for both conveyor lanes simultaneously.

– Station-wise download is canceled if the Line Control Server is shut down and rebooted. After

the Line Control Server has been rebooted, production can only continue after a complete line

download.

Manual conveyor width adjustment via Line Control

For the placement machines with platform 2+ software the conveyor width could be manually

defined by Line Control, because an automatic width adjustment was impossible in barcode

controlled production.

In the 70x station software the conveyor width is always automatically adjusted through SIPLACE

Pro, also in barcode controlled production. Manual conveyor width adjustment via Line Control is

not possible for placement machines with 70x station software.

Long Board option

– If the Long Board option is defined in the setup:

No mix of two different stop positions or long and short boards (in barcode mode or placement

based on ink spots in a job). This applies to all machine types.

– The default stopper must not be removed on the conveyor.

Automatic exchange of defective nozzles

Part of the reference run and the production only. The feature is ignored during component

teaching.

Automatic recognition of feeder pitch

– Track-empty errors are not recognized.

– Only possible, if a direct component recognition through a vacuum or a component sensor is

set in SIPLACE Pro.

– When single functions are used simultaneously (e.g. component or component shape teaching)

not every pick-up trial will be successful.

Barcode controlled production

– Only recipes with the same setup can be combined to a barcode controlled production job.

– Only the complete setup is displayed. A selective display of the setup used by the current

defined recipe is not supported. However, a selective display exists, displaying which feeders

are needed by the currently produced boards. If there is no board in the machine, the feeders

which were needed by the last placed board on both tracks respectively are displayed.

– All defined board types must have the same width in barcode controlled production.

– Only the barcode scanner at the conveyor belt or a whispered barcode is used, but not a

barcode read by the PCB camera.

Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition

Controlled board transfer between placement machines

– Only lines operated with station software versions >=704 are supported and the placement

machines have to be placed directly in a row.

– No data exchange possible between placement machines that are operated in mixed lines with

station software versions >=704 and 60x or with station software versions >=704 and older 70x

versions.

Stop positions for fixed conveyor rail – conveyor configurations

– Quad Lane conveyor is not supported for SX1/2, DX1/DX2 and DX4.

– Dual lane conveyor is not supported for DX1/DX2 and DX4.

– Single lane conveyor is not supported for SX4.

Component counter – redundant storage

If more than one of the three components GCU, I/O unit and station computer are exchanged, a

correct counter status cannot be ensured after the exchange.

Detection of component missing at nozzle

Lost components that are lower than the configured minimum height (< 5mm) are not detected.

PCB barcode recognition with PCB camera

– The board barcode is limited to 40 characters.

– When using multiple measurements, the shading effect is clearly visible in the composite

camera image, i.e. the single images are a bit darker in the edges.

Coplanarity module with 3D coplanarity sensor

– The coplanarity module only works in conjunction with the stationary component camera type

33 (standard component camera for Twin Head, optional component camera for CPP

placement head).

– The coplanarity module can only be configured on location 3 of a SIPLACE X2, X3 and X4 and

on location 1 of a SIPLACE SX1/SX2.

– The optional Vision computer (SIMATIC Box PC 627 or PC 627B) is required to operate the

coplanarity module with the 3D coplanarity sensor.

– The 3D coplanarity sensor is not supported for he CPP placement head on the X-series

placement machines.

– The 3D coplanarity sensor is not supported on the SX4 placement machine.

– The 3D coplanarity sensor can only be operated from the gantry where it is installed.

– The 3D coplanarity sensor gets installed on the mounting position of the FC camera, i.e. a

gantry may either have an FC camera or a 3D coplanarity sensor.

– Of the component types with leads, only those with the lead type "Gullwing" or "Ball" can be

measured. The Gullwing leads must not have any notches.

– The component to be measured must have at least five connections.

– The maximum height for components to be measured is 17 mm.

– High-reflection leads can impact negatively on measurement.

– Components which have both balls and leads cannot be measured.

– Coplanarity measurement impairs placement performance.

Station Software 708.1 SP2 / Version Description Ausgabe 10/2015 Edition

Long Board Option on DX4

– The long boards must not be placed between two machines, i.e. the board is not unloaded from

the preceding machine until it can be completely loaded into the downstream machine.

– No board is buffered in the intermediate section.

C&P12 placement head

– Not supported on the DX4, SX4 and X-series placement machines.

– The component sensor is not supported.

– No validated procedure for placement with 0201 or 01005 components.

– No temperature compensation.

– Placement machines on platform PII+ with C&P12 placement heads cannot be upgraded.

– Placement machines with A364 and C&P12 configurations are not supported.

– The fast head exchange feature is not supported.

Alternative components

The placement of alternative components is only possible in combination with SIPLACE Setup

Center.

LED placement, "Empty feeder" function

– A valid SIPLACE Pro job containing the feeder and the nozzle configuration has to be specified

in order to empty the feeder.

– Generally, a batch change does not require another nozzle, as only the illumination class

changes but not the component geometry. If the product is changed and another LED is

required (geometrical shape) the feeder has to be changed, too (different geometry of the feed

track).

– If the function is used, the feeder filling level is not consistent anymore. Subsequently, the filling

level has to be manually adjusted over a new packaging unit to continue placing.

– Components that are rejected during production (Vision errors, cleaning cycle etc.) are not

rejected into the additional reject bin on the component table, but into the “general” reject bin.

Teaching of placement positions during placement

– Viewing the whole line, it is not possible to teach all placement positions of a board on a single

placement machine. Only the placement positions that in fact are placed on a station are listed

for selection. I.e., in order to correct all placement positions, the board has to be moved

through the whole line.

– No integrity check is performed at the station after the teaching action. As the station restores

to SIPLACE Pro and a download subsequently takes place to the other placement machines,

an integrity check is performed by SIPLACE Pro. This might fail, if it is impossible to go to the

resulting placement positions.