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Placement of 0 402 components Manual S-20/S-23 HM/S-25 HM/F4/F5 HM/HS-50 03/2001 edition 42 Å The mac hine key s for op ening the d oors over control an d serv o units and th e keys for key switches should be kept so th …

Manual S-20/S-23 HM/S-25 HM/F4/F5 HM/HS-50 Placement of 0402 components

03/2001 edition

1Overview

The aim of this manual is to provide all the information needed for placing 0402 components. It

contains important information and rules that you will need to know in order to successfully place

0402 components.

The main topics associated with 0402 placement include:

– Tips and tricks

– Feeders

– Nozzles

– Vision parameters

– Pad layouts

– Solder paste parameters, etc.

2 Important notes on operational safety

WARNING

The following rules must be observed to ensure that the machines are safe to operate: 2

Å NEVER open a protective hood if you are not totally familiar with the machine sequence and

the way it works. Do not open the protective hoods during operation unless you are prompted

to do so in this manual or in the station software dialog.

Å Only appropriately trained and qualified personnel must set the key switch to set-up mode (‘I’).

During operation, do not turn the key switch to the ‘I’ position (set-up mode) unless you are

prompted to do so in this manual or in the station software dialog. 2

Å NEVER move your head or arms into the gantry travel range while the station is switched on.

Å Do not make any modifications unless you are totally aware of the effects they will have on the

overall operation of the line.

Å The stations must only be set up, changed over and maintained by appropriately trained

personnel.

Å Only use Siemens AG original spare parts and authorized accessories. The use of other parts

can affect safety and may invalidate the liability for any resulting damage.

Å The operational safety of SMD placement machines can only be guaranteed if the machines

are used in the intended manner and the instructions of the user manual / service manual are

followed.

Placement of 0402 components Manual S-20/S-23 HM/S-25 HM/F4/F5 HM/HS-50

03/2001 edition

Å The machine keys for opening the doors over control and servo units and the keys for key

switches should be kept so that they are only accessible to qualified personnel.

Å ALWAYS call in a Siemens AG service engineer if work is required on the machine and there

are no appropriately trained personnel within your company. Siemens AG shall not be held

liable for any claims arising from incorrect work, damage or consequential damage.

Å The machine operators must only carry out activities for which they have received adequate

training and with which they are fully familiar.

Å Always follow the safety regulations specific to your country.

Å Protective devices must not be modified. In particular, circuit-breakers must not be bypassed

and protective devices must not be removed.

Å If significant hazards are identified while the machine is in use, the machine operator is

required to immediately notify the manufacturer in writing so that the manufacturer can initiate

the action needed to reduce the potential hazard.

3 Which machines can be used to place 0402

components?

0402 components can be placed with all the machines from the SIPLACE family that are equipped

with a 12-segment Collect & Place head. This manual covers placement of 0402 components

using the following machines:

– SIPLACE 80S-20

– SIPLACE F4/F5 HM

– SIPLACE S-23 HM

– SIPLACE S-25 HM

– SIPLACE HS-50

Manual S-20/S-23 HM/S-25 HM/F4/F5 HM/HS-50 Placement of 0402 components

03/2001 edition

4 Checklist for the placement of 0402 components

4.1 Changeover table

Is the surface for the feeders free of components and metal splinters?

Å Has the changeover table been coupled and locked in place correctly?

When coupling the table, makes sure that the contact surfaces for the changeover table inside

the machine are clean.

Å Do the large tape reels run on spindles?

Å Are the partitions in the tape container locked in place correctly?

Å Has the maintenance described in the maintenance manual been carried out?

4.2 Feeders

Å Are the feeders clean and have all loose components been removed?

Å Do the feeders sit flat, without rocking, on the bed of the changeover table?

In particular, look out for loose components and metal splinters on the bed of the changeover

table.

Å Is the feeder pitch set to 2 mm and is it checked regularly?

Å If paper tapes are used, are the tape supports inserted and positioned correctly?

Å Can the component cover be moved easily?

Å Check that the component cover is not damaged, dirty or oily?

Å Is the component at the correct pick-up position?

Å Has the preventive maintenance for the feeders been carried out?

Å Are the rubber blocks in position on the component cover and in good condition?

Å Has the feeder position recognition system been activated, if required?

Å Are the feeder position recognition fiducials clean and undamaged?

4.3 12-segment Collect&Place head

Å Has the necessary preventive maintenance been carried out?

Å Have you checked any location-related track errors on the station computer, particularly

‘vacuum errors’ and other track errors in relation to the segment and feeders?