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6241F GS-394-02 C o n t e n t s Insertion Head Input Specifications .................................................................... 2 3 Component Body Length Considerations ..........................................…
6241FGS-394-02
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Introduction ............................................................................................................... 1
Functional Description ............................................................................................. 1
Standard Features ..................................................................................................... 2
Machine Control System ...................................................................................... 2
VME Machine Controller................................................................................. 2
Uninterruptible Power Supply (UPS) ............................................................... 2
Operator Push Button Panel ........................................................................... 2
Rear Start/Stop Switches ............................................................................... 2
Network Kit ........................................................................................................... 3
Board Error Correction (BEC) ......................................................................... 3
Board Error Correction Detection Area ............................................................ 3
Machine System Software .................................................................................... 4
System Setup ................................................................................................ 4
Advanced Product Editor (APE) ..................................................................... 4
Product Changeover ....................................................................................... 4
Production Control .......................................................................................... 4
Machine Status .............................................................................................. 5
Management Information ................................................................................ 5
IM Diagnostics ............................................................................................... 5
On-Line Documentation .................................................................................. 5
CAD Data Requirements ....................................................................................... 6
CAD File Requirements .................................................................................. 6
Sample CAD File Format Notes ..................................................................... 8
Additional APE Features ................................................................................ 8
Off-Line Pattern Programming Specifications ....................................................... 9
Machine Mechanical Systems ............................................................................ 10
X-Y Positioning System ............................................................................... 10
Insertion Head .............................................................................................. 10
Insertion Hole Span ...................................................................................... 11
Component Centering ................................................................................... 11
Insertion Tooling ........................................................................................... 11
Scrap Lead Removal .................................................................................... 12
Cut and Clinch.............................................................................................. 12
Chain-to-Chain Transfer ................................................................................ 13
Low Part Sensing/Display ............................................................................ 13
Scrap Tape Removal .................................................................................... 13
Machine Status Light/Audible Alarm ............................................................. 13
Tool Kits ...................................................................................................... 14
Optional Features .................................................................................................... 14
Add-On Sequencer Module ................................................................................. 14
Dispensing Heads with Optical Refire ........................................................... 14
Expanded Range Component Verifier ................................................................. 16
Jumper Wire Dispenser System ......................................................................... 16
Workboard Holder ............................................................................................... 18
Automatic Board Handling Configurations ........................................................... 18
Rear Monitor ....................................................................................................... 18
Host Computer Interface Kit ............................................................................... 19
CE Non-Pass Through Cover Package ............................................................... 19
Supporting Documents ........................................................................................... 20
Technical Specifications ........................................................................................ 20
Input Specification .............................................................................................. 21
Sequencer Input Configuration for Each Add-On Module .............................. 22
Dispensing Head Component Input Specifications ....................................... 22
6241F GS-394-02
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Insertion Head Input Specifications .................................................................... 23
Component Body Length Considerations ............................................................ 24
Minimum Insertion Hole Span Formulas for Maximum Body Lengths ................. 24
Insertion Tooling Footprint .................................................................................. 26
Cut and Clinch Footprint ..................................................................................... 27
Component Clearances for Cut and Clinch Anvil Assemblies ............................. 28
Insertion Specifications ...................................................................................... 29
Positioning System ............................................................................................. 29
Sequencer Specifications ................................................................................... 29
Printed Circuit Board Specifications ..................................................................... 30
Component Lead Hole Specifications ................................................................. 30
Insertion Rate Determination............................................................................... 31
VCD/Sequencer 8 Non Pass Through (Stand-Alone): Side View ........................ 32
VCD/Sequencer 8 Non Pass Through (Stand-Alone): Side View ........................ 33
Machine Dimensions & Weights ............................................................................ 34
Service Requirements (including Uninterruptible Power Supply) .......................... 35
Environmental Requirements .............................................................................. 36
Appendix: Automatic Board Handling Systems ................................................. A-37
Introduction .......................................................................................................... A-38
Technical Specifications for Internal Board Handling System (BHS) ................ A-40
Board Handling System Specifications ...................................................... A-40
Workboard Clearances at Table Rotation Locations .......................................... A-41
Technical Specifications for Loader/Unloader: Elevator/Buffer Configuration ... A-42
Magazine Elevators ......................................................................................... A-42
Magazine Input/Output Buffers ........................................................................ A-42
Magazine Specifications for use in Elevator Buffer System ............................. A-43
Installation Considerations: Loader/Unloader ................................................... A-45
Service Requirements for Machines with Optional Board Handling .................. A-46
6241FGS-394-02
All specifications are subject to periodic review and may be changed without
notice. Illustrations may not be drawn to scale.
© Universal Instruments Corporation, 2003. All rights reserved.
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