M4serviceManual_e.pdf - 第8页
4 Electrical S ection ........................................................................................ 4-1 Floppy Disk and Disk Drive ..............................................................................…

Contents
1 Installation................................................................................................... 1-1
Installation of Machine .......................................................................................................1-2
Environmental Requirements....................................................................................1-2
How to Hoist the Machine ........................................................................................1-3
Production Line ........................................................................................................1-5
Installing the Machine ..............................................................................................1-6
Supplementary Explanation for Installation .............................................................1-9
Connecting Loader with Machine.....................................................................................1-11
Pre-Process and Post-Process of Machine ........................................................................1-12
Connecting Pre-Process and Post-Process..............................................................1-12
Sequence of Receiving PC board (Standard spec.).................................................1-13
Sequence of Sending PC board (Standard sepc.)....................................................1-14
Sequence of Receiving PC board (SMEMA Interface spec.) .................................1-15
Sequence of Sending PC board (SMEMA Interface spec.) ....................................1-16
2 Periodical Checks.......................................................................................2-1
Daily Checks.......................................................................................................................2-2
Visual Check.............................................................................................................2-2
Manual Check ...........................................................................................................2-4
Monthly Check .........................................................................................................2-5
3 Mechanical Section .................................................................................... 3-1
Head Cover Part..................................................................................................................3-2
Head Manifold Section .............................................................................................3-6
Head Manifold Section .......................................................................................................3-7
Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown.............................3-8
Nozzle ...............................................................................................................................3-11
Nozzle holder....................................................................................................................3-15
Nozzle Recognition Stickers.............................................................................................3-16
Labeling a Nozzle ID Sticker to a Nozzle ..............................................................3-16
Cleaning Nozzle Recognition Stickers ...................................................................3-17
Flange Seal........................................................................................................................3-18
Camera ..............................................................................................................................3-19
Mirror and lens of camera.......................................................................................3-19
Cleaning of Scan Camera........................................................................................3-19
Cleaning of Fixed camera (M4e/M4s)....................................................................3-20
Cleaning of Teach Camera......................................................................................3-22
Lubrication........................................................................................................................3-23
Lubrication Points...................................................................................................3-23
Specified Lubricants ...............................................................................................3-35
4 Electrical Section........................................................................................ 4-1
Floppy Disk and Disk Drive ...............................................................................................4-2
Handling Floppy Disk...............................................................................................4-2
Cleaning of Disk Drive.............................................................................................4-3
Control Board .....................................................................................................................4-4
Handling Control Board............................................................................................4-4
Electrodes on Feeder / Feeder Bank ...................................................................................4-5
Adjustment of Board Detection Sensors.............................................................................4-6
Cautions about overall electrical items ...............................................................................4-8
5 Materials ...................................................................................................... 5-1
M4a/M4e/M4s: Standard Accessories ...............................................................................5-2
M4a/M4e/M4s Optional Accessories..................................................................................5-3
Replacement Parts...............................................................................................................5-5
M4a: Air Circuit Diagram...................................................................................................5-8
M4e: Air Circuit Diagram...................................................................................................5-9
M4s: Air Circuit Diagram.................................................................................................5-10
System Block Diagram .....................................................................................................5-11
Layout of Electrical Parts..................................................................................................5-12
M4a: CPU BOX ASSY...........................................................................................5-13
M4e: CPU BOX ASSY...........................................................................................5-14
M4s: CPU BOX ASSY...........................................................................................5-15
M4a:SERVO BOX ASSY. .....................................................................................5-16
M4e:SERVO BOX ASSY. .....................................................................................5-17
M4s:SERVO BOX ASSY. .....................................................................................5-17
CP ASSY. ...............................................................................................................5-17
CP ASSY. ...............................................................................................................5-18
PS BOX ASSY. ......................................................................................................5-19
OP BOX ASSY.......................................................................................................5-20

1 Installation
1-1
1
Installation