SIPLACE D系列Servicemanual.pdf - 第3页

Table of contents Servicemanual (internal version) SIPLACE D Series 3 T able of content s 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .…

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Siemens AG Item no.: 00195653-03
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Electronics Assembly Systems
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Table of contents
Servicemanual (internal version) SIPLACE D Series
3
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Safety Instructions................................................................................................................................ 5
1.1.1 Serial Number of D1/D2 Module ............................................................................................................. 5
1.1.2 Serial Number of D3 Module................................................................................................................... 5
1.1.3 Serial Number of D4 Module................................................................................................................... 6
1.1.4 Environmentally-Friendly Disposal of Materials and Components.......................................................... 6
1.1.5 Use of Original SIPLACE Accessories and Spare Parts......................................................................... 6
1.2 Key Information..................................................................................................................................... 7
1.2.1 Information About This Service Manual (Customer Version).................................................................. 7
1.2.2 Validity of Document ............................................................................................................................... 7
1.2.3 Release History....................................................................................................................................... 7
1.2.4 Further Information ................................................................................................................................. 7
1.2.5 SIPLACE on the World Wide Web (WWW) ............................................................................................ 8
1.2.6 Abbreviations .......................................................................................................................................... 9
1.3 Staff Qualifications and Training......................................................................................................... 9
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Safety Instructions.............................................................................................................................. 11
2.1.1 Conventions for the Use of Hazard Symbols ........................................................................................ 11
2.1.2 Safety Instructions for Working with Strong Magnetic Fields................................................................12
2.1.3 Safety Instructions for the Power Supply .............................................................................................. 12
2.1.4 Safety Instructions for Work on the Cutting Device .............................................................................. 13
2.1.5 Safety Instructions for the Compressed Air Supply .............................................................................. 13
2.2 Preparations for Service Work .......................................................................................................... 14
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1 D-Series - General............................................................................................................................... 15
3.1.1 SIPLACE D1 ......................................................................................................................................... 15
3.1.2 SIPLACE D2 ......................................................................................................................................... 16
3.1.3 SIPLACE D3 ......................................................................................................................................... 16
3.1.4 SIPLACE D4 ......................................................................................................................................... 17
4 Service Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Gantry .................................................................................................................................................. 19
4.1.1 Safety Instructions for Working with Strong Magnetic Fields................................................................19
4.1.1.1 Position of the Permanent Magnets (D1/D2) ...................................................................................... 19
4.1.1.2 Position of the Permanent Magnets (D4)............................................................................................ 20
4.1.1.3 Safety Note EA-SD-001 ...................................................................................................................... 21
4.1.2 D1/D2.................................................................................................................................................... 23
4.1.2.1 Replacing the X Axis Scale [03003745].............................................................................................. 23
4.1.2.2 Replacing the Y-Axis Scale [03015980] ............................................................................................. 27
4.1.2.3 Replacing the Y Linear Motor– Secondary Part (Magnets) [00355754-xx]......................................... 31
4.1.2.4 Replacing the Linear Motor - Primary Part [00333148-xx]..................................................................33
4.1.2.5 Replacing the X Motor Unit [00333167-xx] ......................................................................................... 37
4.1.3 D3 ......................................................................................................................................................... 40
4.1.3.1 Replacing the X Axis Scale [03003745].............................................................................................. 40
Table of contents
4 Servicemanual (internal version) SIPLACE D Series
4.1.3.2 Replacing the Y Axis Scale [03005490] .............................................................................................. 42
4.1.3.3 Replacing the Y Linear Motor Secondary Part (Magnets)................................................................... 45
4.1.3.4 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx] ........................ 48
4.1.3.5 Replacing Gantries.............................................................................................................................. 61
4.1.3.6 Replacing the Y Linear Motor - Primary Part ...................................................................................... 66
4.1.3.7 Replacing the X Axis Incremental Encoder [03020588S-xx]............................................................... 67
4.1.3.8 Replacing the X Drive (Primary) [03039726-xx].................................................................................. 69
4.1.4 D4.......................................................................................................................................................... 74
4.1.4.1 Replacing the X Axis Scale [00329316-01]......................................................................................... 74
4.1.4.2 Replacing the Y-Axis Scale (D4)......................................................................................................... 76
4.1.4.3 Replacing the Y Linear Motor - Secondary Part.................................................................................. 80
4.1.4.4 Replacing the Y Linear Motor - Primary Part [00333148-02] .............................................................. 82
4.1.4.5 Replacing the X Motor Unit [00333167-03] ......................................................................................... 86
4.2 Placement Heads ................................................................................................................................ 90
4.2.1 Replacing the Raceway (Circular Arc Guide)........................................................................................ 90
4.2.2 Replacing the Twin Head Hoses........................................................................................................... 92
4.2.3 White Balance Process for SIPLACE Digital Vision Camera ................................................................ 99
4.2.3.1 General Explanations.......................................................................................................................... 99
4.2.3.2 Cameras and Requirements ............................................................................................................... 99
4.2.3.3 Preparing for Calibration ................................................................................................................... 100
4.2.3.4 The Illumination Calibration Process................................................................................................. 101
4.2.3.5 Continuation ...................................................................................................................................... 102
4.2.3.6 Error States, Messages and Assessments ....................................................................................... 103
4.2.3.7 Parameter Entries ............................................................................................................................. 104
5 Measuring Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
5.1 SIPLACE Axis Tester (SAT) [03002801-01] ..................................................................................... 107
5.1.1 Scope of Delivery ................................................................................................................................ 109
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01].......................................................................... 110
5.3 Axis Tester (Old Version) and Adapter Board................................................................................ 111
5.4 Track Signal Tester [00343785-01] .................................................................................................. 112
5.5 Track Signal Tester [00322510-01] .................................................................................................. 112
5.6 Belt Tension Device [00326015-01] ................................................................................................. 113
5.7 SIPLACE Compressed Air Tester [00311487-01] ........................................................................... 113
5.8 Location Tester ................................................................................................................................. 114
5.9 Z End Stopper Star Gauge for C&P6/12 [03019865-01] ................................................................. 114
5.10 Adjustment Aid for C&P DLM [00327005-01].................................................................................. 115
5.11 Calibration Tool [03010565-01] ........................................................................................................ 116
5.12 Calibration Nozzle for Twin Head [03008862-xx]............................................................................ 116