SIPLACE D系列Servicemanual.pdf - 第4页

Table of contents 4 Servicemanual (internal ve rsion) SIPLACE D Series 4.1.3.2 Replacing the Y Axis Scale [03005490] ........... ................ .................... ................ ................ .... ........... 42…

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Table of contents
Servicemanual (internal version) SIPLACE D Series
3
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Safety Instructions................................................................................................................................ 5
1.1.1 Serial Number of D1/D2 Module ............................................................................................................. 5
1.1.2 Serial Number of D3 Module................................................................................................................... 5
1.1.3 Serial Number of D4 Module................................................................................................................... 6
1.1.4 Environmentally-Friendly Disposal of Materials and Components.......................................................... 6
1.1.5 Use of Original SIPLACE Accessories and Spare Parts......................................................................... 6
1.2 Key Information..................................................................................................................................... 7
1.2.1 Information About This Service Manual (Customer Version).................................................................. 7
1.2.2 Validity of Document ............................................................................................................................... 7
1.2.3 Release History....................................................................................................................................... 7
1.2.4 Further Information ................................................................................................................................. 7
1.2.5 SIPLACE on the World Wide Web (WWW) ............................................................................................ 8
1.2.6 Abbreviations .......................................................................................................................................... 9
1.3 Staff Qualifications and Training......................................................................................................... 9
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Safety Instructions.............................................................................................................................. 11
2.1.1 Conventions for the Use of Hazard Symbols ........................................................................................ 11
2.1.2 Safety Instructions for Working with Strong Magnetic Fields................................................................12
2.1.3 Safety Instructions for the Power Supply .............................................................................................. 12
2.1.4 Safety Instructions for Work on the Cutting Device .............................................................................. 13
2.1.5 Safety Instructions for the Compressed Air Supply .............................................................................. 13
2.2 Preparations for Service Work .......................................................................................................... 14
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1 D-Series - General............................................................................................................................... 15
3.1.1 SIPLACE D1 ......................................................................................................................................... 15
3.1.2 SIPLACE D2 ......................................................................................................................................... 16
3.1.3 SIPLACE D3 ......................................................................................................................................... 16
3.1.4 SIPLACE D4 ......................................................................................................................................... 17
4 Service Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Gantry .................................................................................................................................................. 19
4.1.1 Safety Instructions for Working with Strong Magnetic Fields................................................................19
4.1.1.1 Position of the Permanent Magnets (D1/D2) ...................................................................................... 19
4.1.1.2 Position of the Permanent Magnets (D4)............................................................................................ 20
4.1.1.3 Safety Note EA-SD-001 ...................................................................................................................... 21
4.1.2 D1/D2.................................................................................................................................................... 23
4.1.2.1 Replacing the X Axis Scale [03003745].............................................................................................. 23
4.1.2.2 Replacing the Y-Axis Scale [03015980] ............................................................................................. 27
4.1.2.3 Replacing the Y Linear Motor– Secondary Part (Magnets) [00355754-xx]......................................... 31
4.1.2.4 Replacing the Linear Motor - Primary Part [00333148-xx]..................................................................33
4.1.2.5 Replacing the X Motor Unit [00333167-xx] ......................................................................................... 37
4.1.3 D3 ......................................................................................................................................................... 40
4.1.3.1 Replacing the X Axis Scale [03003745].............................................................................................. 40
Table of contents
4 Servicemanual (internal version) SIPLACE D Series
4.1.3.2 Replacing the Y Axis Scale [03005490] .............................................................................................. 42
4.1.3.3 Replacing the Y Linear Motor Secondary Part (Magnets)................................................................... 45
4.1.3.4 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx] ........................ 48
4.1.3.5 Replacing Gantries.............................................................................................................................. 61
4.1.3.6 Replacing the Y Linear Motor - Primary Part ...................................................................................... 66
4.1.3.7 Replacing the X Axis Incremental Encoder [03020588S-xx]............................................................... 67
4.1.3.8 Replacing the X Drive (Primary) [03039726-xx].................................................................................. 69
4.1.4 D4.......................................................................................................................................................... 74
4.1.4.1 Replacing the X Axis Scale [00329316-01]......................................................................................... 74
4.1.4.2 Replacing the Y-Axis Scale (D4)......................................................................................................... 76
4.1.4.3 Replacing the Y Linear Motor - Secondary Part.................................................................................. 80
4.1.4.4 Replacing the Y Linear Motor - Primary Part [00333148-02] .............................................................. 82
4.1.4.5 Replacing the X Motor Unit [00333167-03] ......................................................................................... 86
4.2 Placement Heads ................................................................................................................................ 90
4.2.1 Replacing the Raceway (Circular Arc Guide)........................................................................................ 90
4.2.2 Replacing the Twin Head Hoses........................................................................................................... 92
4.2.3 White Balance Process for SIPLACE Digital Vision Camera ................................................................ 99
4.2.3.1 General Explanations.......................................................................................................................... 99
4.2.3.2 Cameras and Requirements ............................................................................................................... 99
4.2.3.3 Preparing for Calibration ................................................................................................................... 100
4.2.3.4 The Illumination Calibration Process................................................................................................. 101
4.2.3.5 Continuation ...................................................................................................................................... 102
4.2.3.6 Error States, Messages and Assessments ....................................................................................... 103
4.2.3.7 Parameter Entries ............................................................................................................................. 104
5 Measuring Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
5.1 SIPLACE Axis Tester (SAT) [03002801-01] ..................................................................................... 107
5.1.1 Scope of Delivery ................................................................................................................................ 109
5.2 SIPLACE Diagnosis Adapter A364 [03051220-01].......................................................................... 110
5.3 Axis Tester (Old Version) and Adapter Board................................................................................ 111
5.4 Track Signal Tester [00343785-01] .................................................................................................. 112
5.5 Track Signal Tester [00322510-01] .................................................................................................. 112
5.6 Belt Tension Device [00326015-01] ................................................................................................. 113
5.7 SIPLACE Compressed Air Tester [00311487-01] ........................................................................... 113
5.8 Location Tester ................................................................................................................................. 114
5.9 Z End Stopper Star Gauge for C&P6/12 [03019865-01] ................................................................. 114
5.10 Adjustment Aid for C&P DLM [00327005-01].................................................................................. 115
5.11 Calibration Tool [03010565-01] ........................................................................................................ 116
5.12 Calibration Nozzle for Twin Head [03008862-xx]............................................................................ 116
Introduction
Serial Number of D1/D2 Module Safety Instructions
Servicemanual (internal version) SIPLACE D Series
5
1Introduction
1.1 Safety Instructions
1.1.1 Serial Number of D1/D2 Module
1.1.2 Serial Number of D3 Module
DANGER: Nonobservance of these safety instructions may cause injury to personnel and
damage to the machine!
X Please observe the safety instructions in the operating manual of the according machine for
all service work!
The serial number of your placement machine can
be found on the typeplate (1).
The serial number of your placement machine can
be found on the typeplate (1).