00196622-03_OM_WPC5_6_EN.pdf - 第5页
Introduction Overview Operating Manual SIPLACE WPC5/WPC 6 5 1 1 I n t r o d u c t io n Introduction This operating manual is an instruction guide or reference work for setting up an d operatin g the Waf - flepack Changer…
Contents
4 Operating Manual SIPLACE WPC5/WPC6
3 Module Technical Data 25
3.1 Overview of WPC5/WPC6 25
3.2 Overview of the Modules 25
3.3 Connection Values 26
3.3.1 Electrical Connections 26
3.3.2 Environmental Conditions for Operation 26
3.3.3 Pneumatic Connections and Compressed Air Specifications 26
3.3.4 Dimensions and Weight 27
3.3.4.1 Dimensions 28
4 Setting up and Commissioning 29
4.1 Delivery Configuration and Transportation 29
4.1.1 Transport Packaging 29
4.1.1.1 Dimensions of the Transport Packaging 29
4.1.1.2 Weight of Module When Ready for Delivery 29
4.1.2 Delivery Configuration 29
4.2 Setting Up the Module 30
4.2.1 Fitting the Downholder 30
4.2.2 Docking the WPC5/WPC6 32
4.2.3 Switch on the WPC5/WPC6 34
4.2.4 Undocking the WPC5/WPC6 34
4.3 Adjusting the WPC Height from 900mm to 930mm 35
5 Operator Tasks 39
5.1 Controls and Displays 39
5.2 Inserting the Waffle Pack Tray Carrier 40
5.3 Non-Stop Module at WPC6 41
5.3.1 Refilling with the Non-Stop Modul 42
5.4 Maintenance and Service 43
5.5 Functions at the Station Computer (SR703.xx) 43
5.5.1 Basic View 43
5.5.2 WPC5 Functions 44
5.5.2.1 "WPC" View 45
5.5.2.2 "WPC" Single Functions 46
5.5.2.3 "WPC" Setup 47
5.5.3 Options 48
5.6 Functions at the Station Computer (SR704.xx) 49
5.6.1 Basic View 49
5.6.2 WPC5/WPC6 Functions 50
5.6.3 "WPC" View 51
5.6.4 "Non-Stop" function view 52
5.6.5 "WPC Details" view 53
5.6.6 Single Functions 54
Introduction
Overview
Operating Manual SIPLACE WPC5/WPC6 5
1
1 Introduction
Introduction
This operating manual is an instruction guide or reference work for setting up and operating the Waf-
flepack Changer Type 5 (WPC5) and the Wafflepack Changer Type 6 (WPC6).
The WPC5 and WPC6 are basically identical. However the WPC6 is equipped with an additional Non-
Stop Module. The Non-Stop Module allows to refill the waffle pack tray during operation without stopping
the machine.
1.1
1.1 Overview
Overview
The WPC5/WPC6 does not require the complete width of one location. The remaining changeover table
space has a capacity of 30 feeder locations.
Overview of WPC5
1. WPC5 on the SIPLACE SX1/SX2
2. SIPLACE SX1/SX2
3. Location for changeover table with 30 tracks
Overview of WPC6
1. SIPLACE SX1/SX2
2. WPC6 on the SIPLACE SX1/SX2
3. Non-Stop Module
4. Location for changeover table with 30 tracks
Introduction
Module Description 1.2.1 General
6 Operating Manual SIPLACE WPC5/WPC6
1.2
1.2 Module Description
Module Description
1.2.1
1.2.1 General
General
The application of flatpack ICs is gaining increasing significance in the production of printed circuit
boards. These components are now used almost exclusively in waffle pack trays. However, the space
taken up by waffle pack trays is relatively large, compared to the density of components. In addition, the
low component capacity requires that the waffle pack trays are changed frequently. When trays are
changed manually, the production process is also interrupted
The use of a SIPLACE® Wafflepack Changer prevents unnecessary loss of time during saving and au-
tomatic changing of waffle pack trays. The individual, programmable access to up to 28 waffle pack tray
carriers also increases the range of components available.
The Wafflepack Changer makes flatpack ICs available in waffle pack trays, preventing unnecessary loss
of time during saving and automatic changing of waffle pack trays. The individual, programmable access
to up to 28 waffle pack trays also increases the range of components available.
The Wafflepack Changer has an integrated carriage,allowing it to be moved easily to other locations on
the line. It is supplied with the PCB conveyor height set for the customer-specific machine but can be
quickly and easily adapted to conveyor heights of 900, 930 and 950 mm.
1.2.1.1
1.2.1.1 Wafflepack Changer Principle
Wafflepack Changer Principle
The Waffle Pack Changer can save and automatically change up to 28 waffle pack tray carriers. The tray
carriers (levels) are numbered in ascending order (1 - 28).
The waffle pack tray storage unit moves in a vertical direction until the selected level is in the travel range
of the feed axis. This feed axis grips the tray carrier, removes it and transports it to the placement head
pickup area.
The following diagram shows the Wafflepack Changer principle.
Legende
1. Waffle pack tray storage unit
2. Lifting axis
3. Waffle pack tray carrier
4. Feed axis