吸嘴自动检查NozzleHealthCheck_E.pdf - 第12页

Product Engineering Division SMT Section IM Operations Y AMAHA MOTOR CO., L TD MDOC-SOFT50394 12/2 1 No. Item Nam e Explanation 21 [Alignment]X- Upper limit[mm ] V alue of [Machine] - [Ma chine Data] - [Pick upMACS] - [N…

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Product Engineering Division
SMT Section
IM Operations
YAMAHA MOTOR CO., LTD
MDOC-SOFT50394
11/21
Table3.2 Format of log file
No.
Item Name Explanation
1
Date
Year, month, day, hour, minute, second when output.
2
Table No
Mount table name
3
Head No
Head number
4
Nozzle Type
Nozzle type name
5
Nozzle Station
Nozzle station number
6
Execute Trigger
Check timing
“NHC”: When executed from [Health Check] button.
“UTL”: When executed from each button.
“SCH”: When executed from schedule spec.
7
Vacuum Check
Result of Vacuum Check.
([OK] or [NG]. Empty when does not performed)
8
Tip Dirt Check
Result of Nozzle Tip Dirt Check.
([OK] or [NG]. Empty when does not performed)
9
Buffing Check
Result of Nozzle Buffing Check.
([OK] or [NG]. Empty when does not performed)
10
Shape Check
Result of Nozzle Shape Check.
([OK] or [NG]. Empty when does not performed)
11
Alignment Check
Result of Nozzle Alignment Check.
([OK] or [NG]. Empty when does not performed)
12
[Vacuum]Vacuum Level
Result of vacuum level.
(Only when vacuum check is executed)
13
[Vacuum]Pick Low Level
Value of [Machine] - [Machine Data] - [Head] - [Vacuum
Level] - [Low Level].
(Only when vacuum check is executed)
14
[Vacuum]Pick High Level
Value of [Machine] - [Machine Data] - [Head] - [Vacuum
Level] - [High Level].
(Only when vacuum check is executed)
15
[Vacuum]Detection Rate
Detection Rate(%) = ( Vacuum Level - Low Level ) / (High
Level - Low Level ) * 100
(Only when vacuum check is executed)
16
[Vacuum]Error Detection
Rate
Value of [Machine] - [Specification Information] - [Schedule
Specification] - [Vacuum Check] - [Error Detection Rate].
(Only when vacuum check is executed)
17
[Shape]Measurement[um]
Measure result of nozzle tip length.
(Only when Nozzle Shape Check is executed)
18
[Shape]Upper Limit[um]
“The design value under a nozzle tip length(um)” ＋ “The
error under a nozzle tip length(um)” value of [Machine] -
[Specification Information] - [Side View Camera Spec] -
[Nozzle Basic Setting].
(Only when Nozzle Shape Check is executed)
19
[Shape]Lower Limit[um]
“The design value under a nozzle tip length(um)” - “The
error under a nozzle tip length(um)” value of [Machine] -
[Specification Information] - [Side View Camera Spec] -
[Nozzle Basic Setting].
(Only when Nozzle Shape Check is executed)
20
[Alignment]X-gaps[mm]
Measure result of nozzle gap X
(Only when Nozzle Alignment Check is executed)
Product Engineering Division
SMT Section
IM Operations
YAMAHA MOTOR CO., LTD
MDOC-SOFT50394
12/21
No.
Item Name Explanation
21
[Alignment]X-Upper
limit[mm]
Value of [Machine] - [Machine Data] - [PickupMACS] -
[NozzleMACS] - [Correct Limit X(mm)].
(Only when Nozzle Alignment Check is executed)
22
[Alignment]Y-gaps[mm]
Measure result of nozzle gaps Y.
(Only when Nozzle Alignment Check is executed)
23
[Alignment]Y-Upper
limit[mm]
Value of [Machine] - [Machine Data] - [PickupMACS] -
[NozzleMACS] - [Correct Limit Y(mm)].
(Only when Nozzle Alignment Check is executed)
* Example of log file
4. Setting Method
4.1 Machine Setting
4.1.1 Installation Setting
Set ［Machine］ - [Setting] - [Machine Information] - [Installation Setting] - [Nozzle Health Check]
to “Use”.
The conditions for using [Nozzle Health Care] function are as follows.
▲4
1. YSM40R
2. Super Hi-Speed Head
V1.00,MultiLanguage
EN,Date,Table No,Head No,Nozzle Type,Nozzle Station,Execute Trigger,Vacuum Check,Tip Dirt Check,Buffing
Check,Shape Check,Alignment Check,[Vacuum]Vaccum Level,[Vacuum]Pick Low Level,[Vacuum]Pick High
Level,[Vacuum]Detection Rate,[Vacuum]Error Detection Rate,[Shape]Measurement[um],[Shape]Upper
Limit[um],[Shape]Lower Limit[um],[Alignment]X-gaps[mm],[Alignment]X-Upper
limit[mm],[Alignment]Y-gaps[mm],[Alignment]Y-Upper limit[mm]
EN,2015/03/15 12:00:00,A,1,
TYPE-301,1,NHC,OK,OK,OK,OK,OK,200,180,200,100,30,2000,2040,1960,0.100,0.150,0.200,0.160
EN ,2015/03/15 12:01:00,A,3,TYPE-301,3,SCH,,NG,OK,OK,OK,,,,,,2000,2040,1960,0.200,0.150,0.100,0.160
EN ,2015/03/15 12:02:00,B,8,TYPE-302,28,UTL,OK,,,,,190,104,190,100,28,,,,,,,
Product Engineering Division
SMT Section
IM Operations
YAMAHA MOTOR CO., LTD
MDOC-SOFT50394
13/21
3. Enable [Auto Nozzle Change] function
Set [Vmspec]-[Machine Variation Setting]-[Nozzle Station] to “Use”.
Set [Vmspec]-[Nozzle Station]-[Use/Not Use] to “Use”.
4. Set [Vmspec]-[Nozzle Station]-[Nozzle Free Layout Setting] to “Use”.
4.1.2 Checking conditions
Nozzle Health Check is performed based on the machine setting.
1) Vacuum Check
Error detection rate of each machine model is as the following setting values.
On YS88, YS100, YS12 Series YG12 Series, YS24(X) series
［Machine］ - [Setting] - [Specification Information] - [Schedule Specification] - [Vacuum
Check] - [Error Detection Rate]
On YSM Series
▲2,3,4
［Machine］ - [Setting] - [Specification Information] - [Mount Nozzle Specification] - [Nozzle
Data] - [Error Detection Rate(%)]