吸嘴自动检查NozzleHealthCheck_E.pdf - 第13页
Product Engineering Division SMT Section IM Operations Y AMAHA MOTOR CO., L TD MDOC-SOFT50394 13/2 1 3. Enable [Auto N ozzle Cha nge] functi on Set [ Vm spec]-[Machine V ariation Setting ]-[Nozzle St atio n] to “Use”. Se…
Product Engineering Division
SMT Section
IM Operations
YAMAHA MOTOR CO., LTD
MDOC-SOFT50394
12/21
No.
Item Name Explanation
21
[Alignment]X-Upper
limit[mm]
Value of [Machine] - [Machine Data] - [PickupMACS] -
[NozzleMACS] - [Correct Limit X(mm)].
(Only when Nozzle Alignment Check is executed)
22
[Alignment]Y-gaps[mm]
Measure result of nozzle gaps Y.
(Only when Nozzle Alignment Check is executed)
23
[Alignment]Y-Upper
limit[mm]
Value of [Machine] - [Machine Data] - [PickupMACS] -
[NozzleMACS] - [Correct Limit Y(mm)].
(Only when Nozzle Alignment Check is executed)
* Example of log file
4. Setting Method
4.1 Machine Setting
4.1.1 Installation Setting
Set ［Machine］ - [Setting] - [Machine Information] - [Installation Setting] - [Nozzle Health Check]
to “Use”.
The conditions for using [Nozzle Health Care] function are as follows.
▲4
1. YSM40R
2. Super Hi-Speed Head
V1.00,MultiLanguage
EN,Date,Table No,Head No,Nozzle Type,Nozzle Station,Execute Trigger,Vacuum Check,Tip Dirt Check,Buffing
Check,Shape Check,Alignment Check,[Vacuum]Vaccum Level,[Vacuum]Pick Low Level,[Vacuum]Pick High
Level,[Vacuum]Detection Rate,[Vacuum]Error Detection Rate,[Shape]Measurement[um],[Shape]Upper
Limit[um],[Shape]Lower Limit[um],[Alignment]X-gaps[mm],[Alignment]X-Upper
limit[mm],[Alignment]Y-gaps[mm],[Alignment]Y-Upper limit[mm]
EN,2015/03/15 12:00:00,A,1,
TYPE-301,1,NHC,OK,OK,OK,OK,OK,200,180,200,100,30,2000,2040,1960,0.100,0.150,0.200,0.160
EN ,2015/03/15 12:01:00,A,3,TYPE-301,3,SCH,,NG,OK,OK,OK,,,,,,2000,2040,1960,0.200,0.150,0.100,0.160
EN ,2015/03/15 12:02:00,B,8,TYPE-302,28,UTL,OK,,,,,190,104,190,100,28,,,,,,,
Product Engineering Division
SMT Section
IM Operations
YAMAHA MOTOR CO., LTD
MDOC-SOFT50394
13/21
3. Enable [Auto Nozzle Change] function
Set [Vmspec]-[Machine Variation Setting]-[Nozzle Station] to “Use”.
Set [Vmspec]-[Nozzle Station]-[Use/Not Use] to “Use”.
4. Set [Vmspec]-[Nozzle Station]-[Nozzle Free Layout Setting] to “Use”.
4.1.2 Checking conditions
Nozzle Health Check is performed based on the machine setting.
1) Vacuum Check
Error detection rate of each machine model is as the following setting values.
On YS88, YS100, YS12 Series YG12 Series, YS24(X) series
［Machine］ - [Setting] - [Specification Information] - [Schedule Specification] - [Vacuum
Check] - [Error Detection Rate]
On YSM Series
▲2,3,4
［Machine］ - [Setting] - [Specification Information] - [Mount Nozzle Specification] - [Nozzle
Data] - [Error Detection Rate(%)]
Product Engineering Division
SMT Section
IM Operations
YAMAHA MOTOR CO., LTD
MDOC-SOFT50394
14/21
In the sample, if error rate of vacuum check is over 30%, it is judged as “NG”. If smaller than
that, it is judged as “OK”.
Error Detection Rate (%) = (Meaured – Minimum) / (Maximum – Minimum) x 100
※ Minimum = Pick Level, Maximum = Mount Level
2) Nozzle Tip Dirt Check
Nozzle Tip Dirt Check is performed for a nozzle with [Setting] - [Specification Information] -
[Schedule Specification] - [Nozzle Tip Dirt Check] set to “Execute”.
3) Buffing Check
To execute Buffing Check, set [Setting] – [Specification Information] - [Buffing check spec] -
[Buffing check] to “Use”.
※ Nozzle Buffing Check works under the following conditions.
・On the following machines.
YS12、YG12、YS24、YS24X、YSM Series
・ [Setting] - [Machine Information] - [Installation] - [Cleaning Blow Unit] is set to “Exist”.
・ Head does not have shaft buffing equipment.