00196351-06_UM_ACT_DE_EN.pdf - 第94页
4 4.2.7 Finishing the ACT – Returning to Production ..................................................... 72 4.2.7.1 Finishing (e.g. under Station Software 70x) ....................................................... 72 …
ACT - Accuracy Check Tool / User Manual 09/2015 Edition
3
Contents
1 Introduction 5
1.1 Safety information ................................................................................................ 5
1.2 ACT (Accuracy Check Tool) ................................................................................ 5
1.3 Technical data of the ACT ................................................................................... 5
1.3.1 Properties ............................................................................................................ 5
1.3.2 Technical Data ..................................................................................................... 5
1.3.3 Principle of ACT Measurement ............................................................................ 6
2 Prerequisites and Overview of Parts 8
2.1 Software Requirements ....................................................................................... 8
2.2 Contents "Accuracy Test Device ACT" (Item No. 03068036-01) ......................... 8
2.2.1 Options / Spare Parts .......................................................................................... 9
2.2.2 Individual Components in the ACT Set .............................................................. 10
3 Preparatory Work 12
3.1 General Hardware Preparations ........................................................................ 12
3.2 Software Preparations ....................................................................................... 17
3.2.1 Station Software ................................................................................................ 17
3.2.2 SIPLACE Pro Software ...................................................................................... 17
3.2.3 Importing the SIPLACE Pro Data - Procedure ................................................... 18
3.2.4 Importing Boards in SIPLACE Pro ..................................................................... 19
3.2.5 Importing Tables ................................................................................................ 24
4 Working with the ACT 28
4.1 Specifying the Placement and Measurement Program from SIPLACE Pro ....... 28
4.1.1 Selecting the Board (Placement Program) ........................................................ 28
4.1.1.1 Placement Program Overview for SIPLACE Pro < 11.x .................................... 28
4.1.1.2 Placement Program Overview for SIPLACE Pro ≥ 11.x .................................... 29
4.1.2 Scheduling the Boards ....................................................................................... 30
4.1.2.1 Troubleshooting: Accessibility for Various Machine / Head Configurations ....... 30
4.1.3 Creating a Setup (Assigning Tables) ................................................................. 33
4.1.3.1 Creating the Setup – Tray Changer (TC) ........................................................... 37
4.1.3.2 Pass-through ..................................................................................................... 38
4.2 Measuring with the ACT at the Station .............................................................. 39
4.2.1 Setting Up Components on the Component Table ............................................ 39
4.2.1.1 Intervention Guard ............................................................................................. 43
4.2.2 Setting Up Components in a WPC/MTC ............................................................ 45
4.2.3 Inserting the Plate .............................................................................................. 46
4.2.4 Loading the Plate into the Measuring Machine .................................................. 48
4.2.4.1 D- and X-Series ................................................................................................. 48
4.2.4.2 SX-Series and DX-Series .................................................................................. 49
4.2.5 Working with the ACT Function under Station Software 605.xx ........................ 51
4.2.5.1 Measurement Evaluation and Measurement Data with the 605.xx Station
Software ............................................................................................................. 57
4.2.5.2 Correcting the Measured Offset Values with Station Software 605.xx .............. 60
4.2.5.3 Saving the Report under the 605.xx Station Software ....................................... 61
4.2.6 Working with the ACT under Station Software 703.xx and Higher .................... 63
4.2.6.1 Measurement Evaluation and Measurement Data ............................................. 67
4.2.6.2 Correcting the Measured Offsets ....................................................................... 70
4.2.6.3 Saving the Report under Station Software 703.xx and Higher .......................... 71
4
4.2.7 Finishing the ACT – Returning to Production ..................................................... 72
4.2.7.1 Finishing (e.g. under Station Software 70x) ....................................................... 72
5 Tray in Conveyor for ACT Option 76
5.1 Software and Hardware Requirements .............................................................. 76
5.2 Using the Tray in Conveyor for ACT Option ...................................................... 77
5.2.1 Hardware ........................................................................................................... 77
5.2.2 Software ............................................................................................................. 78
5.2.2.1 SIPLACE Pro – Boards ...................................................................................... 78
5.2.2.2 SIPLACE Pro – Setup (Tables).......................................................................... 80
5.3 Restrictions ........................................................................................................ 83
6 Installing the ACT on Stations with Station Software 605.xx 84
7 Troubleshooting 87
7.1 Update to SIPLACE Pro 11.x ff but no Update of the Station Software to
707.1 SP1 HF2 ff ............................................................................................... 87
7.2 Specification of False Placement Programs ...................................................... 87
7.3 Measuring Errors ............................................................................................... 88
7.3.1 Several Components Cannot be Measured ....................................................... 88
7.3.2 Dirty Components / Foil ..................................................................................... 88
7.3.3 Others ................................................................................................................ 90
8 Abbreviations 91
ACT - Accuracy Check Tool / User Manual 09/2015 Edition
5
1 Introduction
1.1 Safety information
WARNING
Follow the safety instructions!
The safety instructions in the chapter Operational Safety of the operating manual and
service manual take priority.
1.2 ACT (Accuracy Check Tool)
The ACT is used to determine the placement accuracy of a specific placement head and, where
necessary, to correct this. To do this, special components are first placed on a glass mapping plate
and the plate is then measured. The offset determined (prescribed coordinates – placement
coordinates) is then taken into account during each subsequent placement operation, which
ensures that the placement head places components with the specified accuracy.
1.3 Technical data of the ACT
1.3.1 Properties
● Evidence of placement accuracy.
● Correction of X/Y and angular offset.
● Top-quality measurement without external measuring devices or additional machines.
● Measurement of placement accuracy without illumination table.
1.3.2 Technical Data
The measuring time per gantry for the ACT depends on the head type and the component used:
● Head with glass components approx. 60 seconds.
● Head with ceramic components (Cerampads) approx. 40 seconds.