Specification SIPLACE CA-Series2014版.pdf - 第37页

37 SIPLACE Software Suite General SIPLACE provides compre- hensive solution s based on modular software to ols for SMT machines, lines and production manageme nt: the SIPLACE Software Suite . Product definiti on, optimi-…

03015/01005 Placement

In its standard version, the

SIPLACE X-Series is

designed for placement of

03015 (0.3 mm x 0.15 mm)

and 01005 components (0.4

mm x 0.2 mm).

The SIPLACE component

library already contains the

contours and dimensions of

03015 or 01005 compo-

nents. Specially developed

component nozzles of type

1005 are also available for

the SIPLACE CA-Series.

These are adjusted to the

shape and size of the 03015

or 01005 components and

have - as with all other

SIPLACE nozzles - a highly

wear-proof ceramic tip and

flexible nozzle seat. This

guarantees maximum preci-

sion and process reliability.

Optimized pickup is guaran-

teed by the ideal feeding

conditions in the SIPLACE X

feeder module. The smaller

the elements to be picked up,

the more accurate the pickup

needs to be.

Pickup is performed contact-

free to compensate minor

inaccuracies e.g. from com-

ponent or pocket tolerances

and to prevent mechanical

damage to the components.

The design of the SIPLACE

X feeder modules takes this

problem into account: new

motors and the reduced use

of fine mechanics help. Small

components can be placed

without performance loss

with minimum pitch and irre-

spective of the larger compo-

nents which are next to the

03015 or 01005 component.

This equates to true 03015

or 01005 capability. As a

rule with 03015 or 01005

placement, a finely tuned

overall process is the basic

requirement if you want to

achieve excellent results.

All the process parameters

must be optimized. The

SIPLACE team will be

pleased to advise you on

how to do this.

03015/01005 measurement

results and ambient condi-

tions

As the dpm values and

pickup rates for 03015 or

01005 placement depend

greatly on the respective

measuring conditions, it is

not advisable to specify

these without considering the

corresponding ambient con-

ditions.

The following table shows typical values for 01005 placement,

which can be achieved with a SIPLACE CA 4, provided the rel-

evant underlying conditions are fulfilled:

Machine type SIPLACE CA4

Placement head SpeedStar with component camera

type 41

Nozzle type 1005 (SpeedStar)

Feeder module type 4mm SIPLACE X feeder module

8mm SIPLACE X feeder module

2x8mm SIPLACE X feeder module

Station software From 708.0

SIPLACE Pro From 12.0

Pickup rate ≥ 99.97%

Dpm rate ≤ 5

Pad width ≥ 200 µm

Pitch ≥ 100 µm

Components (L x W x H) 400 µm x 200 µm x 200 µm (±20 µm)

Number of pixels for a

01005 component

275

Solder paste type 5

Template thickness 60 µm

SIPLACE Software Suite

General

SIPLACE provides compre-

hensive solutions based on

modular software tools for

SMT machines, lines and

production management: the

SIPLACE Software Suite.

Product definition, optimi-

zation and line control

Fast, fault-free introduction

of products and optimum uti-

lization of production lines

are essential to maximize

production output. The pro-

grams from the SIPLACE

Software Suite allow you to

easily program products,

fine-tune the programs you

have created and then find

the balance for them within

your SMT production lines.

Production monitoring &

process control

To achieve the production

targets that are set, it is

important to constantly moni-

tor and check the production

facilities. The SIPLACE Soft-

ware Suite contains monitor-

ing products tailored to suit

the user group. These signal

immediately if limits are

exceeded on the machine or

the production line.

Setup verification &

traceability

Setup errors lead to series

errors. The user-friendly

SIPLACE software programs

help you to avoid such

errors, and thus ensure high

quality in your electronics

production.

The benefits of the

SIPLACE Software Suite at

a glance:

• User-friendly

• Simple operation

• Fast programming and

error detection

• Reduces changeover

times and stoppages

• Ensures optimum utiliza-

tion of your production

line's productivity

• Real-time information

from the production area

• Incredibly fast distribution

of information

• Optimum use of resources

• Timely notification when

production materials need

to be re-ordered

• Coordination of mainte-

nance

SIPLACE Software Suite

Overview

Production monitoring:

SIPLACE Explorer

Product definition:

SIPLACE Pro

Station control:

SIPLACE station software with SMART GUI

SIPLACE Software Product Standard Option

Station operation and con-

trol

SIPLACE station software with SMART GUI X

Product definition,

optimization and line con-

trol

SIPLACE Pro

One application for all programming tasks

SIPLACE ASCII Centroid Import Wizard

Fast and easy data conversion

SIPLACE SiCluster Professional

Fully automatic product grouping

SIPLACE EDM

Convenient data management for placement programs

Production monitoring &

process control

SIPLACE OIS

Operator Information System

SIPLACE Explorer

Line monitoring system

Setup verification & trace-

ability (not for SWS)

SIPLACE Setup Center

Avoid setup errors with reliable setup verification

SIPLACE Traceability

Traceability of the placement processes

Station monitoring:

SIPLACE OIS