GL541保养手册.pdf - 第6页
Contents – List of Current Pages Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . (V ersion 3.6) 1. About Symbols .....................................................................................…
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Version 3.6 ii GL-541E Maintenance
About This Manual
Version Number:
Contents – List of Current Pages
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . (Version 3.6)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................7
GL-541E.......................................................................................................................7
4. Safety Rules when Handling Chemicals................................................8
5. Safety Labels.......................................................................................10
6. The EMERGENCY STOP Button.........................................................11
7. Before Operation..................................................................................11
8. Do not Leave Tools in or on the Machine.............................................11
Chapter 1 Name and Function of Each Part of the Machine
1.Name of Each Machine Part.................................(Version 3.0) ......1-1-1
Dispensing.............................................................................................................1-1-2
Board Transport.....................................................................................................1-1-3
Temperature Control..............................................................................................1-1-4
Machine Unit..........................................................................................................1-1-6
Electrical Control....................................................................................................1-1-6
Pneumatic Control.................................................................................................1-1-6
Air Control..............................................................................................................1-1-7
2. Sensor Positions..................................................(Version 3.0) ......1-2-1
In-conveyor............................................................................................................1-2-1
Out-conveyor.........................................................................................................1-2-2
X-robot...................................................................................................................1-2-3
Y-table ...................................................................................................................1-2-4
Chapter 2 Setup
1. Temperature Control Unit.....................................(Version 3.0) ......2-1-1
Operation Panel.....................................................................................................2-1-1
Temperature Regulator (Main) ..............................................................................2-1-2
Temperature Regulator (for the cooler).................................................................2-1-4
Opening the Front Cover.......................................................................................2-1-6
Opening the Inner Cover .......................................................................................2-1-6
Switches Inside the Inner Panel ............................................................................2-1-7
Temperature Regulator Setup (Main)....................................................................2-1-8
Temperature Regulator Setup (for the cooler).......................................................2-1-9
2. Connecting the Communication Cable ................(Version 3.2) ......2-2-1
Contents – List of Current Pages
Version 3.6 iii GL-541E Maintenance
Chapter 3 Changeover
1. Changing a Syringe .............................................(Version 3.6) ......3-1-1
2. Instructions for New Syringe and Float................(Version 3.0) ......3-2-1
3. Changing and Storing Needles............................(Version 3.6) ......3-3-1
4. Removing Air Bubbles in the Glue.......................(Version 3.0) ......3-4-1
5. Changing the Reference Pins (Reference and Follow-up Pins)
.............................................................................(Version 3.0) ......3-5-1
6. Aligning the Follow-up Pin ...................................(Version 3.0) ......3-6-1
7. Changing the Backup Pins...................................(Version 3.0) ......3-7-1
8. Adjusting the Conveyor Width..............................(Version 3.0) ......3-8-1
9. Cleaning the Needle Center Measurement Area.(Version 3.0) ......3-9-1
Chapter 4 Cleaning and Lubrication
1. Cleaning...............................................................(Version 3.0) ......4-1-1
1.1 Clean the Needles (when changing syringes).................................................4-1-1
1.2 Clean the Filters (once a year) ........................................................................4-1-2
2. Lubrication ...........................................................(Version 3.5) ......4-2-1
Precautions During Lubrication..............................................................................4-2-1
Types of Lubricants ...............................................................................................4-2-1
Essential Points Regarding Lubrication.................................................................4-2-1
2.1 X-Robot Lubrication.........................................................................................4-2-3
2.2 Y-Table Lubrication..........................................................................................4-2-4
2.3 Conveyor Lubrication.......................................................................................4-2-5
Lubrication Checklist..............................................................................................4-2-6
Chapter 5 Replacing Consumable Parts
1. Replacing the Optical Correction Lamps .............(Version 3.0) ......5-1-1
Supplementary Information
1. Glue .....................................................................(Version 3.0)......A-1-1
Applied Volume.....................................................................................................A-1-3
Dispensing Quantity Criteria..................................................................................A-1-5
Glue Storage and Handling...................................................................................A-1-6
2. Needle Types.......................................................(Version 3.3)......A-2-1
3. Pneumatic Circuit Diagram ..................................(Version 3.4)......A-3-1
Contents –
List of Current Pages
Version 3.6 iv GL-541E Maintenance