GL541保养手册.pdf - 第7页
Chapter 3 Changeover 1. Changing a Syringe .............................................(V ersion 3.6) ......3-1-1 2. Instructions for New Syringe and Float ................(V ersion 3.0) ......3-2-1 3. Changing and Stor…
Contents – List of Current Pages
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . (Version 3.6)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................7
GL-541E.......................................................................................................................7
4. Safety Rules when Handling Chemicals................................................8
5. Safety Labels.......................................................................................10
6. The EMERGENCY STOP Button.........................................................11
7. Before Operation..................................................................................11
8. Do not Leave Tools in or on the Machine.............................................11
Chapter 1 Name and Function of Each Part of the Machine
1.Name of Each Machine Part.................................(Version 3.0) ......1-1-1
Dispensing.............................................................................................................1-1-2
Board Transport.....................................................................................................1-1-3
Temperature Control..............................................................................................1-1-4
Machine Unit..........................................................................................................1-1-6
Electrical Control....................................................................................................1-1-6
Pneumatic Control.................................................................................................1-1-6
Air Control..............................................................................................................1-1-7
2. Sensor Positions..................................................(Version 3.0) ......1-2-1
In-conveyor............................................................................................................1-2-1
Out-conveyor.........................................................................................................1-2-2
X-robot...................................................................................................................1-2-3
Y-table ...................................................................................................................1-2-4
Chapter 2 Setup
1. Temperature Control Unit.....................................(Version 3.0) ......2-1-1
Operation Panel.....................................................................................................2-1-1
Temperature Regulator (Main) ..............................................................................2-1-2
Temperature Regulator (for the cooler).................................................................2-1-4
Opening the Front Cover.......................................................................................2-1-6
Opening the Inner Cover .......................................................................................2-1-6
Switches Inside the Inner Panel ............................................................................2-1-7
Temperature Regulator Setup (Main)....................................................................2-1-8
Temperature Regulator Setup (for the cooler).......................................................2-1-9
2. Connecting the Communication Cable ................(Version 3.2) ......2-2-1
Contents – List of Current Pages
Version 3.6 iii GL-541E Maintenance
Chapter 3 Changeover
1. Changing a Syringe .............................................(Version 3.6) ......3-1-1
2. Instructions for New Syringe and Float................(Version 3.0) ......3-2-1
3. Changing and Storing Needles............................(Version 3.6) ......3-3-1
4. Removing Air Bubbles in the Glue.......................(Version 3.0) ......3-4-1
5. Changing the Reference Pins (Reference and Follow-up Pins)
.............................................................................(Version 3.0) ......3-5-1
6. Aligning the Follow-up Pin ...................................(Version 3.0) ......3-6-1
7. Changing the Backup Pins...................................(Version 3.0) ......3-7-1
8. Adjusting the Conveyor Width..............................(Version 3.0) ......3-8-1
9. Cleaning the Needle Center Measurement Area.(Version 3.0) ......3-9-1
Chapter 4 Cleaning and Lubrication
1. Cleaning...............................................................(Version 3.0) ......4-1-1
1.1 Clean the Needles (when changing syringes).................................................4-1-1
1.2 Clean the Filters (once a year) ........................................................................4-1-2
2. Lubrication ...........................................................(Version 3.5) ......4-2-1
Precautions During Lubrication..............................................................................4-2-1
Types of Lubricants ...............................................................................................4-2-1
Essential Points Regarding Lubrication.................................................................4-2-1
2.1 X-Robot Lubrication.........................................................................................4-2-3
2.2 Y-Table Lubrication..........................................................................................4-2-4
2.3 Conveyor Lubrication.......................................................................................4-2-5
Lubrication Checklist..............................................................................................4-2-6
Chapter 5 Replacing Consumable Parts
1. Replacing the Optical Correction Lamps .............(Version 3.0) ......5-1-1
Supplementary Information
1. Glue .....................................................................(Version 3.0)......A-1-1
Applied Volume.....................................................................................................A-1-3
Dispensing Quantity Criteria..................................................................................A-1-5
Glue Storage and Handling...................................................................................A-1-6
2. Needle Types.......................................................(Version 3.3)......A-2-1
3. Pneumatic Circuit Diagram ..................................(Version 3.4)......A-3-1
Contents –
List of Current Pages
Version 3.6 iv GL-541E Maintenance
Safety Guidelines
Fuji machines are designed and produced with safety as
one of our main considerations. However, even a
perfectly designed machine can be damaged, or someone
can still be injured if the user does not follow the safety
rules. It is the responsibility of the user to make sure all
safety rules are followed during operation and
maintenance.
Be sure to read these safety rules before operating the
machine. Keep this manual close to hand when
operating the machine.