00196624-04_Service Manual WPC5_6_EN_01-2019.pdf - 第5页
Service Manua l WPC5 / WPC6 Page 1-5 1 General 1.1 Notes on this documentation This docum ent is a manual or a reference g uide for service work s at the waffle pack changer. The service work described in this manual m…
3.7 Limit Switches, Sensors and Light Barriers ..................................................................................... 3-68
3.7.1 Indroduction ............................................................................................................................ 3-68
3.7.2 Sensor 1 "WPTC available" ............................................................................................... 3-76
3.7.3 Sensor 9 "WPTC Lock Sensor Cloesd" ............................................................................. 3-77
3.7.4 Sensor 7 "WPTC Present in Tower" ................................................................................... 3-78
3.7.5 Sensor 8 Referenzsensor "Feed axis" ................................................................................ 3-79
3.7.6 Crash Light Barriers for Component Height 2 3 10 11 19 20 .................................... 3-81
3.7.7 Adjusting the Crash Light Barriers for Component height ...................................................... 3-90
3.7.8 Sensor 6 Reference Sensor "Lifting axis“ ........................................................................... 3-93
3.7.9 Sensor 5 Top Lifting axis limited switch ............................................................................ 3-94
3.7.10 Sensor 5 Bottom lifting axis limit switch .............................................................................. 3-96
3.7.11 13 Safety Switch .................................................................................................................... 3-98
3.7.12 Sensor 12 Reference Proximity Switch Load axis .............................................................. 3-99
3.7.13 Sensor 18 NSM module (WPC6) - Tray correctly inserted ................................................. 3-101
3.7.14 Sensor 15 NSM-Modul (WPC6) – Safety flap open .......................................................... 3-103
3.7.15 Sensor 17 NSM (WPC6) – Safety Sensor loading flap .................................................... 3-105
3.7.16 Sensor 14 NSM module (WPC6) – Tray detection sensor ................................................. 3-106
3.7.17 Sensor 16 NSM module (WPC6) – Safety Sensor for the Hand Guard ............................. 3-108
3.7.18 Lading flap close magnet ...................................................................................................... 3-110
4 Calibrating the Sensors in the Station Software ............................................................................ 4-111
4.1 Calibrating the Lifting Axis ............................................................................................................. 4-114
4.1.1 Requirements for Settings .................................................................................................... 4-114
4.1.2 Teaching the Zero Point Position .......................................................................................... 4-115
4.1.3 Reference Proximity Switch (Bero) ....................................................................................... 4-118
4.1.4 Calibrating the Limit Switch ................................................................................................... 4-119
4.1.5 Teaching the Load Axis Offset Point .................................................................................... 4-120
4.2 Calibrating the Feed Axis .............................................................................................................. 4-123
4.2.1 Requirements for Settings .................................................................................................... 4-123
4.2.2 Teaching the Zero Point Position .......................................................................................... 4-124
4.2.3 Reference Proximity Switch (Bero) ....................................................................................... 4-126
4.2.4 Calibrating the Limit Switch ................................................................................................... 4-128
4.2.5 Teaching the WPTC Transfer Position ................................................................................. 4-130
4.3 Calibrating the Load Axis (WPC6 only) ......................................................................................... 4-132
4.3.1 Teaching the Zero Point Position .......................................................................................... 4-133
4.3.2 Reference Proximity Switch (Bero) ....................................................................................... 4-135
4.3.3 Calibrating the Limit Switch ................................................................................................... 4-137
4.4 Performing a WPC Endurance Run ............................................................................................... 4-139
4.5 Storing and Restoring Machine Data............................................................................................. 4-140
Service Manual WPC5 / WPC6
Page 1-5
1 General
1.1 Notes on this documentation
This document is a manual or a reference guide for service works at the waffle pack changer.
The service work described in this manual may only be performed by specially trained service
technicians, with appropriate qualifications and expertise.
1.2 Document History
Release
Changes
07/2011
First Edition
03/2013
Version -02; Bug Fixes and Adjustment with the new gauge.
05/2014
Version -03; New Light Barriers for CO-Height.
1.3 SIPLACE on the World Wide Web (WWW)
Log into our SIPLACE® homepage at
http://www.siplace.com.
➢ Select either the German or English version.
The different sections contain information about our products, services and contact persons.
In addition, registered customers can access the SIPLACE User Group.
Here you can call up special information about our placement systems e.g.
• technical Documentation,
• technical Infos,
• Spare parts lists etc.
Registration for the user group is very simple:
➢ Click on the
Register
Link.
➢ Fill in the registration form and send it off to us.
Soon afterwards, you will receive your access authorization with USER ID and password..
Service Manual WPC5 / WPC6
Page 2-6
2 Operational Safety
2.1 Safety Instrucions
DANGER
! Observe Safety Instructions!
Nonobservance of these safety instructions may cause injury to personnel and damage
to the machine!
➢ Please observe the safety instructions in the Operating Manual of the relevant machine
for all work!
2.1.1 Staff Qualifications and Training
Qualified or adequately trained personnel means that these people are familiar with the setting
up, operation and maintenance of placement machines and add-on devices and are suitably
qualified. e.g:
• Have been trained, instructed or authorized to switch on and off, isolate, earth and identify
electrical circuits and system components in accordance with normal safety standards.
• Have been trained or instructed in the upkeep and use of appropriate safety equipment in
accordance with normal safety standards.
• Have received first aid training.
2.1.2 Safety Instructions for Working with Strong Magnetic Fields
DANGER
! STRONG MAGNETIC FIELDS !
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin
pumps etc.) are at risk from strong permanent magnetic fields inside the machine.
Persons are risk should avoid the immediate vicinity of the machine.
CAUTION
! DANGER OF CRUSHING !
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
➢ Do not reach into the machine or lean over into it when the protective covers are open.
➢
Do not bring any metal objects into the area.
CAUTION
! STRONG MAGNETIC FIELDS !
There is a risk that the strong magnetic fields could corrupt data on data media or check
cards.
➢ Keep sensitive data carriers away from the permanent magnets.