00191376-07.pdf - 第12页
2 Everything you will need f or maint enance HS Preventive Maintenance 01/2006 US E dition 12 2.5 Import ant poi nt s to note when carryi ng out mai n- tena nce wo rk The main tenance i nterval s given for ins pecting a …
HS Preventive Maintenance 2 Everything you will need for maintenance
01/2006 US Edition
11
2.4 Spare parts
Have the following spare parts to hand before you start the maintenance: 2
Damping cylinder for protective cover 00334359-01
Grease nipple (1 pack = 8x) 00366104-01
Z axis toothed belt 00334936S01
Distributor 00319827S02
PAS-LX-12 distributor plate, complete 00368211S01
O-ring, turning station 00320043S01
Toothed belt, turning station 00320041S01
Suction plate for ball catch, complete (10 x) 00354244S01
O-ring for distributor 8*1 NBR 70 B 00201179S01
Star brake for star, complete 03001653S01
O-ring, Venturi nozzle
O-ring, 10*1.5 NBR 70 B
O-ring, 14*1.5 NBR 70 B
O-ring, 8*1 Viton 75
O-ring, 10*1 Viton 75
00320047S01
00320048S01
00350661S01
00350662S01
Vacuum nozzle, 1.5 dia.
Vacuum nozzle, 1.0 dia.
00319420S03
00319423S02
Wearing parts From item number
Spare parts From item number
Air filter box (option) 00119016-01
S50 pneumatic system 00329906-03
Sensitive switch for head crash guard 00338005-01
Set of sleeves (type 12) 00116143S01
Set of sleeves (type 6) 00116114S01
Individual sleeve (type 12) 00350588S02
Individual sleeve (type 6) 00352957S02
Vacuum generator, complete, DLM 1 (HS-50 only) 00335989S02
Vacuum generator, complete, DLM 2 (HS-60 only) 03003236S01
2 Everything you will need for maintenance HS Preventive Maintenance
01/2006 US Edition
12
2.5 Important points to note when carrying out main-
tenance work
The maintenance intervals given for inspecting and replacing the filter elements only apply to the
specified compressed air quality (compressed air specification). If other qualities are used, the
maintenance intervals should be shortened accordingly. 2
CAUTION
NEVER use compressed air to clean inside the placement machine’s modules. 2
Enter the completed maintenance work in the maintenance schedule. We recommend that you
carry out the jobs in the order given in the maintenance schedule. 2
2
HS Preventive Maintenance 2 Everything you will need for maintenance
01/2006 US Edition
13
2.6 Maintenance schedule
We assume the following machine utilization as the basis for our maintenance intervals:
eight hours per shift, three shifts per day, five days per week, four weeks per month. 2
The "daily maintenance" or "maintenance after each shift" means cleaning tasks, and is thus part
of the machine operation. These tasks must be carried out as required,
e.g. the waste container will have to be emptied several times a day, depending on the amount of
waste. 2
Interval Location Equipment / spare parts Done (date)
Day
Empty the reject bin, clean around the reject bin with the
vacuum cleaner
Collecting container, vacuum
cleaner
Clean the nozzle changer with a vacuum cleaner Vacuum cleaner
Feeders:
Clean the feeders with a vacuum cleaner Vacuum cleaner
Empty the waste tape container Waste bin
Week
Clean the PCB conveyor / sonar sensors (HS-50) with a
vacuum cleaner Vacuum cleaner
Check and vacuum the filter mats for the air filter box
(option)
Vacuum cleaner
Clean the X/Y scales, if required Lint-free cloths, Ethyl alcohol
Change the nozzle changer magazines Set of nozzles
Feeder modules:
Empty the component drawer of the 2x8 mm feeder and
the flap of the 3x8 mm feeder (if present) Collecting container
Month
Replace the sleeves and valve plungers /
Clean the valve casings and segments
Laboratory gloves, cottonwool
buds, lens cloth, set of cleaned
sleeves, cleaned and very lightly
greased valve plungers
Clean the linear guides for the X and Y axes SIPLACE cleaning tissue
Clean the running surface of the Y axis opposing bearing SIPLACE cleaning tissue
Clean the Y axis friction surface SIPLACE cleaning tissue
Check sensitive switch for head crash guard New sensitive switch, if required
2 months
Inspect or replace the filter cartridge
Drip tray,
Phillips screwdriver,
New filter cartridge, if required
Inspect or replace the silencer New silencer, if required
Clean and grease the toothed belts for the X and Z axes Short-bristled brush, ISOFLEX
TOPAS NCA52
Maintain the component feeder table Vacuum cleaner, whetstone, scis-
sors, lint-free cloths, WD40