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AV131 MAINTENANCE MANUAL D79MEC- 01-020-A0 1 D79MEC -01- 020-A0 Table of Contents 1. INTR ODU CTIO N ········································································ 1- 1 1.1. How to Use This Manua l ............…

AV131

MAINTENANCE MANUAL

D79MEC-01-020-A0

Table of Contents

1. INTRODUCTION········································································ 1-1

1.1. How to Use This Manual ........................................................................................ 1.1-1

1.1.1 Document Summary ....................................................................................... 1.1-1

1.1.2 Conventions Used........................................................................................... 1.1-2

2. SAFETY PRECAUTIONS··························································· 2-1

2.1. On Safety ............................................................................................................... 2.1-1

2.1.1 Safety Precautions.......................................................................................... 2.1-1

2.1.2 Safe Working Procedures ............................................................................... 2.1-2

2.1.3 Precautions for Machine Operations............................................................... 2.1-2

2.1.4 How to Deal with the Operation Troubles........................................................ 2.1-3

2.1.5 Cutting off Air Pressure during Maintenance................................................... 2.1-3

2.1.6 Disposal of Mercury-Containing Components................................................. 2.1-3

2.2. Locations of Warning Labels .................................................................................. 2.2-1

2.2.1 AV131 (120 Inputs) ......................................................................................... 2.2-1

2.2.2 AV131 (60 Inputs) ........................................................................................... 2.2-5

2.3. Maintenance Function ............................................................................................ 2.3-1

2.3.1 Introduction ..................................................................................................... 2.3-1

2.3.2 Locations of Switches ..................................................................................... 2.3-2

2.3.3 Function .......................................................................................................... 2.3-3

2.3.4 Operational Restrictions.................................................................................. 2.3-5

2.3.5 Error Messages............................................................................................... 2.3-6

2.4. Safety Standards .................................................................................................... 2.4-1

2.4.1 Applied Standards........................................................................................... 2.4-1

2.5. Safety Functions..................................................................................................... 2.5-1

2.5.1 Outline of Safety Functions............................................................................. 2.5-1

2.5.2 Emergency Stop.............................................................................................. 2.5-1

2.5.3 Interlock Stop .................................................................................................. 2.5-1

2.5.4 Over Travel Stop ............................................................................................. 2.5-1

2.5.5 Safety Switch Arrangement............................................................................. 2.5-2

2.6. Pneumatics............................................................................................................. 2.6-1

2.6.1 Cutting off Air Pressure during Maintenance................................................... 2.6-1

2.7. Precautions Related to Charging Unit .................................................................... 2.7-1

2.7.1 Units Accompanied by Hazardous Situation ................................................... 2.7-1

2.8. Precautions at Service Interruption ........................................................................ 2.8-1

2.8.1 Automatic Operation after Service Interruption ............................................... 2.8-1

AV131

MAINTENANCE MANUAL

D79MEC-01-020-A0

3. INSTALLATION ···········································································3-1

3.1. Outline of Installation...............................................................................................3.1-1

3.1.1 Environmental Requirements ..........................................................................3.1-1

3.1.2 Disturbance of TV Monitor due to Electromagnetic Noise ...............................3.1-1

3.1.3 Transport .........................................................................................................3.1-2

3.1.4 Installation .......................................................................................................3.1-2

3.1.5 Removing Fixing Brackets (Red) .....................................................................3.1-3

3.1.6 Noise Measurement ........................................................................................3.1-4

3.1.7 Connecting the Air Supply ...............................................................................3.1-5

3.2. Connecting the Power Supply.................................................................................3.2-1

3.2.1 Overview .........................................................................................................3.2-1

3.2.2 Connecting Factory Power Supply with Main Power Switch............................3.2-2

3.2.3 Setting Step-down Transformer .......................................................................3.2-4

3.2.4 Checking Voltage.............................................................................................3.2-5

3.3. Checking Safety Devices ........................................................................................3.3-1

3.3.1 Checking Safety Switches ...............................................................................3.3-1

4. CONTROL SYSTEM ···································································4-1

4.1. Control System Configuration .................................................................................4.1-1

4.1.1 Block Diagram .................................................................................................4.1-1

4.1.2 Control Unit Arrangement ................................................................................4.1-2

4.1.3 P9....................................................................................................................4.1-3

4.1.4 Driver...............................................................................................................4.1-4

4.1.5 Ring I/O Load Board Arrangement ................................................................4.1-14

4.1.6 I/O Map..........................................................................................................4.1-15

4.2. Pneumatic Controls.................................................................................................4.2-1

4.2.1 Pneumatic Control Unit Arrangement ..............................................................4.2-1

4.2.2 Pneumatic Circuit Diagram..............................................................................4.2-3

5. SENSOR LAYOUT······································································5-1

5.1. Insertion Head Unit .................................................................................................5.1-1

5.1.1 Insertion Head .................................................................................................5.1-1

5.1.2 Insertion Unit Drive..........................................................................................5.1-2

5.2. Transfer Rail............................................................................................................5.2-1

5.2.1 Transfer Rail ....................................................................................................5.2-1

5.3. PCB Transfer Unit ...................................................................................................5.3-1

5.3.1 PCB Transfer Unit............................................................................................5.3-1

5.4. PCB Positioning Unit...............................................................................................5.4-1

5.4.1 Positioner Unit (Reference Pin Unit)................................................................5.4-1

5.5. Lower Positioning Unit ............................................................................................5.5-1