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AV131 MAINTENANCE MANUAL D79MEC- 01-020-A0 3 5.5.1 X-Y T able Unit (X Ax is Drive) .......................................................................... 5.5-1 5.5.2 X-Y T able Unit (Y Ax i s Dri ve) ................…

AV131

MAINTENANCE MANUAL

D79MEC-01-020-A0

3. INSTALLATION ···········································································3-1

3.1. Outline of Installation...............................................................................................3.1-1

3.1.1 Environmental Requirements ..........................................................................3.1-1

3.1.2 Disturbance of TV Monitor due to Electromagnetic Noise ...............................3.1-1

3.1.3 Transport .........................................................................................................3.1-2

3.1.4 Installation .......................................................................................................3.1-2

3.1.5 Removing Fixing Brackets (Red) .....................................................................3.1-3

3.1.6 Noise Measurement ........................................................................................3.1-4

3.1.7 Connecting the Air Supply ...............................................................................3.1-5

3.2. Connecting the Power Supply.................................................................................3.2-1

3.2.1 Overview .........................................................................................................3.2-1

3.2.2 Connecting Factory Power Supply with Main Power Switch............................3.2-2

3.2.3 Setting Step-down Transformer .......................................................................3.2-4

3.2.4 Checking Voltage.............................................................................................3.2-5

3.3. Checking Safety Devices ........................................................................................3.3-1

3.3.1 Checking Safety Switches ...............................................................................3.3-1

4. CONTROL SYSTEM ···································································4-1

4.1. Control System Configuration .................................................................................4.1-1

4.1.1 Block Diagram .................................................................................................4.1-1

4.1.2 Control Unit Arrangement ................................................................................4.1-2

4.1.3 P9....................................................................................................................4.1-3

4.1.4 Driver...............................................................................................................4.1-4

4.1.5 Ring I/O Load Board Arrangement ................................................................4.1-14

4.1.6 I/O Map..........................................................................................................4.1-15

4.2. Pneumatic Controls.................................................................................................4.2-1

4.2.1 Pneumatic Control Unit Arrangement ..............................................................4.2-1

4.2.2 Pneumatic Circuit Diagram..............................................................................4.2-3

5. SENSOR LAYOUT······································································5-1

5.1. Insertion Head Unit .................................................................................................5.1-1

5.1.1 Insertion Head .................................................................................................5.1-1

5.1.2 Insertion Unit Drive..........................................................................................5.1-2

5.2. Transfer Rail............................................................................................................5.2-1

5.2.1 Transfer Rail ....................................................................................................5.2-1

5.3. PCB Transfer Unit ...................................................................................................5.3-1

5.3.1 PCB Transfer Unit............................................................................................5.3-1

5.4. PCB Positioning Unit...............................................................................................5.4-1

5.4.1 Positioner Unit (Reference Pin Unit)................................................................5.4-1

5.5. Lower Positioning Unit ............................................................................................5.5-1

AV131

MAINTENANCE MANUAL

D79MEC-01-020-A0

5.5.1 X-Y Table Unit (X Axis Drive) .......................................................................... 5.5-1

5.5.2 X-Y Table Unit (Y Axis Drive)........................................................................... 5.5-2

5.6. Anvil Unit ................................................................................................................ 5.6-1

5.6.1 Upper Anvil ..................................................................................................... 5.6-1

5.6.2 Lower Anvil ..................................................................................................... 5.6-2

5.7. Part Supply Unit ..................................................................................................... 5.7-1

5.7.1 Z Axis (120 Inputs) .......................................................................................... 5.7-1

5.7.2 Z Axis (60 Inputs) ............................................................................................ 5.7-2

5.7.3 Transfer Chuck ............................................................................................... 5.7-3

5.8. Cutter Unit .............................................................................................................. 5.8-1

5.8.1 Tape Cutter ..................................................................................................... 5.8-1

6. PREPARED MATERIALS ··························································· 6-1

6.1. Lubrication Oil ........................................................................................................ 6.1-1

6.1.1 Recommended Lubricants .............................................................................. 6.1-1

6.1.2 Grease Gun Unit............................................................................................. 6.1-2

7. INSPECTION ············································································· 7-1

7.1. Introduction............................................................................................................. 7.1-1

7.1.1 Safety Precautions.......................................................................................... 7.1-1

7.1.2 Symbols in the Drawings ................................................................................ 7.1-2

7.2. Periodic Inspection Items ....................................................................................... 7.2-1

7.2.1 Daily Check Items ........................................................................................... 7.2-1

7.2.2 Weekly Check Items ....................................................................................... 7.2-2

7.2.3 Biweekly Check Items..................................................................................... 7.2-3

7.2.4 Monthly Check Items ...................................................................................... 7.2-5

7.2.5 Trimonthly Check Items .................................................................................. 7.2-7

7.3. Lower Positioning Unit.................................................................................................. 1

7.3.1 X-Y Table .............................................................................................................. 1

7.4. Transfer Rail ........................................................................................................... 7.4-1

7.4.1 Transfer Rail ................................................................................................... 7.4-1

7.5. PCB Positioning Unit .............................................................................................. 7.5-1

7.5.1 Positioner........................................................................................................ 7.5-1

7.6. Insertion Head Unit................................................................................................. 7.6-1

7.6.1 Insertion Head................................................................................................. 7.6-1

7.6.2 Insertion Unit................................................................................................... 7.6-3

7.6.3 Insertion Unit Drive ......................................................................................... 7.6-5

7.6.4 JW Head Drive Unit (Option)........................................................................... 7.6-6

7.6.5 JW Head Unit (Option).................................................................................... 7.6-7

7.6.6 Main Unit......................................................................................................... 7.6-8

AV131

MAINTENANCE MANUAL

D79MEC-01-020-A0

7.7. PCB Transfer Unit ...................................................................................................7.7-1

7.7.1 Transfer Arm Interlock Unit..............................................................................7.7-1

7.7.2 PCB Transfer Unit............................................................................................7.7-2

7.8. Part Supply Unit ......................................................................................................7.8-1

7.8.1 Part Supply Unit...............................................................................................7.8-1

7.8.2 Transfer Chuck................................................................................................7.8-3

7.9. Anvil Unit.................................................................................................................7.9-1

7.9.1 Upper Anvil ......................................................................................................7.9-1

7.9.2 Lower Anvil ......................................................................................................7.9-2

7.9.3 Automatic Correction Unit................................................................................7.9-3

7.10. Cutter Unit.............................................................................................................7.10-1

7.10.1 Tape Cutter....................................................................................................7.10-1

7.10.2 Dust Collecting Box .......................................................................................7.10-2

7.11. Pneumatic Unit...................................................................................................... 7.11-1

7.11.1 Cut Waste Bottle............................................................................................ 7.11-1

7.11.2 Pneumatic Circuit .......................................................................................... 7.11-2

7.12. Cover ....................................................................................................................7.12-1

7.12.1 Cover Unit .....................................................................................................7.12-1

8. MAINTENANCE GUIDE······························································8-1

8.1. Anvil Unit.................................................................................................................8.1-1

8.1.1 Anvil Unit Consumable Parts Replacement.....................................................8.1-1

8.2. Insertion Head Unit .................................................................................................8.2-1

8.2.1 Insertion Unit Consumable Parts Replacement...............................................8.2-1

8.2.2 Insertion Guide Height Adjustment ..................................................................8.2-3

8.2.3 Rotary Chuck and Centering Chuck Replacement ..........................................8.2-4

8.3. Part Supply Unit ......................................................................................................8.3-1

8.3.1 Component Detection Sensor Adjustment.......................................................8.3-1

8.3.2 Slide Chuck Block and Component Detection Sensor Cleaning......................8.3-2

8.4. Cutter Unit...............................................................................................................8.4-1

8.4.1 Tape Cutter Replacement Adjustment .............................................................8.4-1

8.4.2 Duct Cleaning and Height Adjustment .............................................................8.4-3

8.5. Recognition and Lighting Unit .................................................................................8.5-1

8.5.1 Cleaning the Camera / Floodlight ....................................................................8.5-1

8.6. Controller ................................................................................................................8.6-1

8.6.1 Cleaning the CPU Box Fan Filter.....................................................................8.6-1

9. SYSTEM CHECK FUNCTIONS ··················································9-1

9.1. Movement Check ....................................................................................................9.1-1

9.1.1 Origin Return ...................................................................................................9.1-2