Maintenance Manual.pdf - 第9页

AV131 MAINTENANCE MANUAL D79MEC- 01-020-A0 4 7.7. PCB Transfer Unit ................................................................................................... 7.7-1 7.7.1 T ransfer Arm Interlock Unit ...........…

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AV131
MAINTENANCE MANUAL
D79MEC-01-020-A0
3
5.5.1 X-Y Table Unit (X Axis Drive) .......................................................................... 5.5-1
5.5.2 X-Y Table Unit (Y Axis Drive)........................................................................... 5.5-2
5.6. Anvil Unit ................................................................................................................ 5.6-1
5.6.1 Upper Anvil ..................................................................................................... 5.6-1
5.6.2 Lower Anvil ..................................................................................................... 5.6-2
5.7. Part Supply Unit ..................................................................................................... 5.7-1
5.7.1 Z Axis (120 Inputs) .......................................................................................... 5.7-1
5.7.2 Z Axis (60 Inputs) ............................................................................................ 5.7-2
5.7.3 Transfer Chuck ............................................................................................... 5.7-3
5.8. Cutter Unit .............................................................................................................. 5.8-1
5.8.1 Tape Cutter ..................................................................................................... 5.8-1
6. PREPARED MATERIALS ··························································· 6-1
6.1. Lubrication Oil ........................................................................................................ 6.1-1
6.1.1 Recommended Lubricants .............................................................................. 6.1-1
6.1.2 Grease Gun Unit............................................................................................. 6.1-2
7. INSPECTION ············································································· 7-1
7.1. Introduction............................................................................................................. 7.1-1
7.1.1 Safety Precautions.......................................................................................... 7.1-1
7.1.2 Symbols in the Drawings ................................................................................ 7.1-2
7.2. Periodic Inspection Items ....................................................................................... 7.2-1
7.2.1 Daily Check Items ........................................................................................... 7.2-1
7.2.2 Weekly Check Items ....................................................................................... 7.2-2
7.2.3 Biweekly Check Items..................................................................................... 7.2-3
7.2.4 Monthly Check Items ...................................................................................... 7.2-5
7.2.5 Trimonthly Check Items .................................................................................. 7.2-7
7.3. Lower Positioning Unit.................................................................................................. 1
7.3.1 X-Y Table .............................................................................................................. 1
7.4. Transfer Rail ........................................................................................................... 7.4-1
7.4.1 Transfer Rail ................................................................................................... 7.4-1
7.5. PCB Positioning Unit .............................................................................................. 7.5-1
7.5.1 Positioner........................................................................................................ 7.5-1
7.6. Insertion Head Unit................................................................................................. 7.6-1
7.6.1 Insertion Head................................................................................................. 7.6-1
7.6.2 Insertion Unit................................................................................................... 7.6-3
7.6.3 Insertion Unit Drive ......................................................................................... 7.6-5
7.6.4 JW Head Drive Unit (Option)........................................................................... 7.6-6
7.6.5 JW Head Unit (Option).................................................................................... 7.6-7
7.6.6 Main Unit......................................................................................................... 7.6-8
AV131
MAINTENANCE MANUAL
D79MEC-01-020-A0
4
7.7. PCB Transfer Unit ...................................................................................................7.7-1
7.7.1 Transfer Arm Interlock Unit..............................................................................7.7-1
7.7.2 PCB Transfer Unit............................................................................................7.7-2
7.8. Part Supply Unit ......................................................................................................7.8-1
7.8.1 Part Supply Unit...............................................................................................7.8-1
7.8.2 Transfer Chuck................................................................................................7.8-3
7.9. Anvil Unit.................................................................................................................7.9-1
7.9.1 Upper Anvil ......................................................................................................7.9-1
7.9.2 Lower Anvil ......................................................................................................7.9-2
7.9.3 Automatic Correction Unit................................................................................7.9-3
7.10. Cutter Unit.............................................................................................................7.10-1
7.10.1 Tape Cutter....................................................................................................7.10-1
7.10.2 Dust Collecting Box .......................................................................................7.10-2
7.11. Pneumatic Unit...................................................................................................... 7.11-1
7.11.1 Cut Waste Bottle............................................................................................ 7.11-1
7.11.2 Pneumatic Circuit .......................................................................................... 7.11-2
7.12. Cover ....................................................................................................................7.12-1
7.12.1 Cover Unit .....................................................................................................7.12-1
8. MAINTENANCE GUIDE······························································8-1
8.1. Anvil Unit.................................................................................................................8.1-1
8.1.1 Anvil Unit Consumable Parts Replacement.....................................................8.1-1
8.2. Insertion Head Unit .................................................................................................8.2-1
8.2.1 Insertion Unit Consumable Parts Replacement...............................................8.2-1
8.2.2 Insertion Guide Height Adjustment ..................................................................8.2-3
8.2.3 Rotary Chuck and Centering Chuck Replacement ..........................................8.2-4
8.3. Part Supply Unit ......................................................................................................8.3-1
8.3.1 Component Detection Sensor Adjustment.......................................................8.3-1
8.3.2 Slide Chuck Block and Component Detection Sensor Cleaning......................8.3-2
8.4. Cutter Unit...............................................................................................................8.4-1
8.4.1 Tape Cutter Replacement Adjustment .............................................................8.4-1
8.4.2 Duct Cleaning and Height Adjustment .............................................................8.4-3
8.5. Recognition and Lighting Unit .................................................................................8.5-1
8.5.1 Cleaning the Camera / Floodlight ....................................................................8.5-1
8.6. Controller ................................................................................................................8.6-1
8.6.1 Cleaning the CPU Box Fan Filter.....................................................................8.6-1
9. SYSTEM CHECK FUNCTIONS ··················································9-1
9.1. Movement Check ....................................................................................................9.1-1
9.1.1 Origin Return ...................................................................................................9.1-2
AV131
MAINTENANCE MANUAL
D79MEC-01-020-A0
5
9.1.2 NC Axis Jog Check ......................................................................................... 9.1-4
9.1.3 NC Axis Move Check ...................................................................................... 9.1-5
9.1.4 Width Adjust Axis Jog...................................................................................... 9.1-6
9.1.5 Width Adjust Axis Move Check........................................................................ 9.1-7
9.2. Monitoring............................................................................................................... 9.2-1
9.2.1 Monitoring ....................................................................................................... 9.2-1
9.2.2 Output Signal Monitoring ................................................................................ 9.2-2
10. RECYCLING········································································ 10-1
10.1. Precautions in Disposing of Gas Dampers........................................................... 10.1-1
10.1.1 Removing Gas Dampers............................................................................... 10.1-1
10.2. Synthetic Resin Parts ........................................................................................... 10.2-1
11. APPENDIX············································································11-1
11.1. Material Safety Data Sheet....................................................................................11.1-1
11.1.1 Shell Tonna Oil S32, S68 ...............................................................................11.1-1
11.1.2 Mobil VACTRA Oil No.2 .................................................................................11.1-4
11.1.3 FEBIS K68 .....................................................................................................11.1-6
11.1.4 MP Grease.....................................................................................................11.1-8
11.1.5 Shell Alvania S2...........................................................................................11.1-10
11.1.6 MOBILUX 2..................................................................................................11.1-13
11.1.7 LITHTAN 2 ...................................................................................................11.1-15
11.1.8 Multemp LRL No.3 .......................................................................................11.1-16
11.1.9 SYNTHESO HT320 .....................................................................................11.1-18
11.1.10 Klubersynth GH6-320 ..................................................................................11.1-20
11.1.11 Mobil SHC 632.............................................................................................11.1-22
11.1.12 Turbine 32....................................................................................................11.1-24