JUKI FX-3R MAINTENANCE GUIDE.pdf - 第5页

FX-3R Maintenance Guide iii Rev. 1.00 5-12. Replacing the Suppor t Table EN C ........................................................................ 5-17 5-13. Replacing the Backup Stopper (for EN Type Only) ..........…

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FX-3R Maintenance Guide
ii
Rev. 1.00
3-4-1. Replacing the HMS Head .................................................................................................... 3-9
3-4-2. Replacing the Amplifier ........................................................................................................ 3-9
3-4-3. Sticking the Label............................................................................................................... 3-10
3-4-4. Adjusting the HMS Height.................................................................................................. 3-10
3-5. Replacing the Head Board ...................................................................................3-11
3-5-1. Replacing the Head Main Board ........................................................................................ 3-11
3-6. Replacing the ZT-Driver Board .............................................................................3-12
3-6-1. Replacing the ZT-Driver Board .......................................................................................... 3-12
[4] OCC ASSEMBLY ....................................................................................4-1
4-1. Replacing the OCC Assembly ................................................................................4-1
4-2. Replacing the CCD Camera and Lens ...................................................................4-2
4-3. Replacing the OCC Coaxial/Angle Light Board Assemblies ...................................4-3
4-4. Replacing the Lens Filter........................................................................................4-4
4-5. Adjusting the Focus ................................................................................................4-6
4-6. Adjusting the OCC Light Quantity...........................................................................4-7
4-7. Replacing the Solder Recognition Light Board .......................................................4-8
4-8. Readjustment After Replacement of OCC Unit.......................................................4-9
[5] BOARD TRANSPORT UNIT...................................................................5-1
5-1. Replacing the Transport Belt ..................................................................................5-1
5-2. Replacing the Transport Pulley...............................................................................5-2
5-2-1. Transport Pulley A Assembly: E21117150A0 ...................................................................... 5-2
5-2-2. Transport Pulley B Assembly: E20897210A0 ...................................................................... 5-2
5-3. Replacing the STATION, IN, OUT, and JOINT Motors...........................................5-3
5-4. Replacing the IN and OUT Sensors .......................................................................5-4
5-5. Replacing the WAIT, STOP, and C-OUT Sensors..................................................5-5
5-5-1. Replacing the Fiber.............................................................................................................. 5-5
5-5-2. Replacing the Amplifier Unit................................................................................................. 5-5
5-5-3. Adjusting the Sensitivity of the WAIT/STOP/C-OUT Sensor................................................ 5-7
5-6. Replacing the Stopper Cylinder ............................................................................5-10
5-7. Replacing the Support Table Home Position Sensor
(BU Home Position Sensor)..................................................................................5-11
5-8. Replacing the T-PIN Sensor (Optional) ................................................................5-11
5-9. Replacing the Pusher Y Cylinder (Outer Shape Reference).................................5-12
5-10. Replacing the Centering Pin (Optional) ................................................................5-13
5-11. Replacing the Support Table Motor (BU Motor)....................................................5-14
5-11-1. Adjusting the Gap between Torque Supporter and Support Motor ...................................... 5-15
5-11-2. Adjusting the Tension of the Support Table Driving Timing Belt ........................................ 5-15
5-11-3. Placing the Support Table Surface Horizontally................................................................. 5-15
FX-3R Maintenance Guide
iii
Rev. 1.00
5-12. Replacing the Support Table ENC........................................................................5-17
5-13. Replacing the Backup Stopper (for EN Type Only) ..............................................5-18
5-14. Auto PWB Width Adjustment................................................................................5-21
5-14-1. Replacing the AWC Motor.................................................................................................. 5-21
5-14-2. Replacing the AWC Origin Sensor..................................................................................... 5-22
5-14-3. Replacing the Transport Stopper Interference Sensor....................................................... 5-22
5-15. Replacing the Barcode Reader (On-Demand Production, Option for SCS)..........5-23
[6] CAL BLOCK ............................................................................................6-1
6-1. Replacing the CAL Board Assembly.......................................................................6-1
[7] ATC .........................................................................................................7-1
7-1. Replacing the Air Cylinder ......................................................................................7-1
7-2. Replacing the ATC OPEN and CLOSE Sensors ....................................................7-2
7-3. Adjusting the Speed Controller ...............................................................................7-3
[8] FEEDER BANK, REPLACEMENT TABLE AND ELECTRIC BANK
(OPTIONAL) ...........................................................................................8-1
8-1. Common Parts and Units for Mechanical Feeder and Electric Feeder ...................8-1
8-1-1. Replacing the Bank-Up Cylinder .......................................................................................... 8-1
8-1-2. Adjusting the Speed Controller of the Bank-Up Cylinder (Optional Replacement Table)..... 8-2
8-1-3. Replacing the Bank-Up Detection Sensor (Optional Replacement Table) ........................... 8-2
8-1-4. Replacing the Selector Switch (Optional Replacement Table)............................................. 8-3
8-1-5. Replacing the Roller Lever (Optional Replacement Table) .................................................. 8-3
8-1-6. Replacing the Cables and Connectors of Replacement Table (For Intelli trolley) ................ 8-4
8-1-7. Replacing the Antenna of the Replacement Table (For Intelli trolley) .................................. 8-6
8-2. Bank and Replacement Table for Mechanical Feeder............................................8-8
8-2-1. Overall Drawing ................................................................................................................... 8-8
8-2.2. Replacing the Drive Cylinder................................................................................................ 8-9
8-2-3. Adjusting the Speed Controller of the Drive Cylinder ......................................................... 8-10
8-2-4. Replacing the Feeder Bank Board (Optional) .................................................................... 8-10
8-2-5. Replacing the Bank PCB ................................................................................................... 8-11
8-3. Replacement Table for Electric Feeder ................................................................8-12
8-3-1. Overall Drawing (Replacement Table for ETF) .................................................................. 8-12
8-3-2. Overall Drawing (Lifter Unit)............................................................................................... 8-14
8-3-3. Replacing the Bank PCB ................................................................................................... 8-15
8-3-4. Replacing the Connector Cable ......................................................................................... 8-16
8-3-5. Replacing the Connector for Off-line Setup ....................................................................... 8-17
8-3-6. Replacing the ETF Incorrect Insertion Detection Sensor ................................................... 8-18
8-4. Electric Fixed Bank (Optional) ..............................................................................8-21
8-4-1. Overall Drawing .................................................................................................................8-21
FX-3R Maintenance Guide
iv
Rev. 1.00
8-4-2. Replacing the Outer Bank PCB and Connector Cable....................................................... 8-23
8-4-3. Replacing the Connector for Off-line Setup ....................................................................... 8-23
8-4-4. Replacing the ETF Incorrect Insertion Detection Sensor ................................................... 8-23
[9] PNEUMATIC UNITS ...............................................................................9-1
9-1. Replacing the Digital Pressure Switch (Positive Pressure).....................................9-1
9-1-1. Adjusting the Digital Pressure Switch (Positive Pressure) ................................................... 9-1
9-2. Replacing the Filter Element...................................................................................9-3
9-3. Replacing the Digital Pressure Switch (Negative Pressure) ...................................9-4
9-3-1. Adjusting the Digital Pressure Switch (Negative Pressure).................................................. 9-4
9-4. Replacing the Vacuum Pump Parts........................................................................9-6
[10] SWITCHES ...........................................................................................10-1
10-1. Replacing the Push-Button Switch .......................................................................10-1
10-2. Replacing the EMERGENCY STOP Switch .........................................................10-2
10-3. Replacing the Cover Open Switch........................................................................10-3
10-3-1. Switch Main Unit ................................................................................................................ 10-3
10-3-2. Operation Key .................................................................................................................... 10-4
10-4. Replacing the Push-Button Switch (CE Marking Machine)...................................10-5
[11] REPLACING AND ADJUSTING THE FEEDER FLOAT SENSOR........ 11-1
[12] OTHER UNITS......................................................................................12-1
12-1. LCD Monitor .........................................................................................................12-1
12-1-1. Replacing the LCD Monitor ................................................................................................ 12-1
12-1-2. Setting Up the Touch Panel (TECNART, TM150-JDA03).................................................. 12-2
12-2. Replacing the System Disk...................................................................................12-4
12-2-1. Replacing the SSD............................................................................................................. 12-4
12-2-2. Setting Up the BIOS........................................................................................................... 12-6
12-2-3. Setting Up the Network (This setup is required when communicating with the IS.) ......... 12-11
12-2-4. Installing the FX-3R System Programs and Flexline DB.................................................. 12-21
12-2-5. Upgrading the FX-3R System Version ............................................................................. 12-32
12-3. HUB-BOX (RFID Applicable Option) ..................................................................12-37
[13] ELECTRICAL COMPONENTS .............................................................13-1
13-1. Layout of Electrical Components ..........................................................................13-1
13-2. Layout of Top of Base Frame ...............................................................................13-2
13-3. Power Supply Unit ................................................................................................13-2
13-3. Power Supply Unit ................................................................................................13-3
13-3-1. Structure of Power Supply Unit .......................................................................................... 13-3
13-4. Control Unit.........................................................................................................13-16
13-4-1. Structure of Control Unit .................................................................................................. 13-16