m220_383_02_process_manual工艺手册.pdf.pdf - 第44页

PROCESS DESCRIPTION P ROCESS M ANU AL 4.1-9 • The paddle is colder then the wafers and the tube. • Insert temperature stabilization s tep in the reci pe after ‘evacuate’ and/or ‘hea t up’ step. Wafers are thick at the ed…

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PROCESS DESCRIPTION
P
ROCESS MANUAL
4.1-8
113 Branch on gas/pressure PRESSURE [8] to step EVAC CONTINUED. Sonalert
alarm Yes
114 19 READY
115 Message STANDBY [1]. Sonalert alarm No
116 Digital out N2 PURGE[9] = ON,N2PROCES[10] = ON,PROCESS[11] =
ON,EVACDCS1[12] = OFF,EVACDCS2[13] = OFF,EVACNH3[14] =
OFF,SOFTSTRT[15] = OFF,MAINVAC[16] = ON Variable Command: No
117 Wait for operator
118 20 BACKFILL 1
119 Message BACKFILL [14]. Sonalert alarm No
120 Time: 000:01:00 (hr:min:sec) Variable Command: No
121 Gas N2 [1] at 0.00 [SLM] Variable Command: No
122 Gas DCS 1 [2] at 0.0 [SCCM] Variable Command: No
123 Gas DCS 2 [3] at 0.0 [SCCM] Variable Command: No
124 Gas NH3 [4] at 0 [SCCM] Variable Command: No
125 Gas PRESSURE [8] at 0 [MTOR] Variable Command: No
126 Digital out ,,,,,,,WATERVLV[8] = ON Variable Command: No
127 Digital out N2 PURGE[9] = ON,N2PROCES[10] = ON,PROCESS[11] =
ON,EVACDCS1[12] = OFF,EVACDCS2[13] = OFF,EVACNH3[14] =
OFF,SOFTSTRT[15] = ON,MAINVAC[16] = OFF Variable Command: No
128 Alarm on digital in PRESS N2[1] = ON,PRESSAIR[2] = ON,doorclsd[3] =
ON,VACFAIL[4] = OFF,WATRCOOL[5] = ON,,TEMP SCR[7] =
ON,EXCESS[8] = ON
129 Abort recipe 08
130 21 BACKFILL 2
131 Message BACKFILL [14]. Sonalert alarm No
132 Time: 000:10:00 (hr:min:sec) Variable Command: No
133 Gas N2 [1] at 10.00 [SLM] Variable Command: No
134 Digital out N2 PURGE[9] = ON,N2PROCES[10] = ON,PROCESS[11] =
ON,EVACDCS1[12] = OFF,EVACDCS2[13] = OFF,EVACNH3[14] =
OFF,SOFTSTRT[15] = OFF,MAINVAC[16] = OFF Variable Command: No
135 END
4.1.8
Troubleshooting a standard-nitride process
Problem: Cause: Solution:
Wafers are thick at door side and
thin at pump side.
Depletion of DCS
Temperature ramp is not
correct.
Insuffient dummywafers
Increase temperature ramp
(door side temperature lower
then pump side temperature).
Decrease process pressure.
Increase DCS flow.
Use 5-10 dummy wafers at
pump side
Wafers are thick at the pump side
and thin at the door side.
Temperature ramp is not
correct.
Insuffient dummywafers
Reduce temperature ramp
(door side temperature higher
then pump side temperature).
Use 12-25 dummy wafers at
doorside
Wafers are thick at the top and
thin at the bottom.
The paddle is situated too
high in the tube.
Adjust height of the paddle at
the cantilever system.
PROCESS DESCRIPTION
P
ROCESS MANUAL
4.1-9
The paddle is colder then the
wafers and the tube.
Insert temperature
stabilization step in the recipe
after ‘evacuate’ and/or ‘heat
up’ step.
Wafers are thick at the edges and
thin at the center.
Temperature is not
homogeneous within wafer.
Process pressure is too high.
Insert temperature
stabilization step in the recipe
after ‘boat in’ and/or ‘heat up’
step.
Decrease process pressure.
No consistency in uniformity.
Dirty quartz ware or wafers.
No constant pressure control.
Draft along the furnace.
Clean tube, quartz ware and
paddle.
Use clean wafers.
Check pressure control.
Decrease draft by reducing
overpressure cleanroom or
close possible draft holes.
Layer is too thin cross load.
Deposition time is too short.
Pressure is too low.
Increase deposition time in
recipe.
Increase pressure.
Layer is too thick cross load
Deposition time is too long.
Pressure is too high.
Decrease deposition time in
recipe.
Decrease pressure.
4.1.9
NH
4
Cl vapor pressure curve
PROCESS DESCRIPTION
P
ROCESS MANUAL
Figure 1: NH
4
Cl vapor pressure
4.1-10