00196430-0102-AI_Head_Reconfiguration_Kit_SX_CPP_en_de.pdf - 第56页
Installing the CPP Placement Head Disassembling the C&P20A Placement Head Docking Out the Componen t Trolley and Switching Off the Machine 56 Assembly Instructions / Montageanleitung Head Reconfiguratio n Kit CPP Dis…
Installing the CPP Placement Head
Configuration of the Placement Heads in SIPLACE Pro Before Disassembling the Placement Head
Assembly Instructions / Montageanleitung Head Reconfiguration Kit CPP 55
Installing the CPP Placement Head
3 Installing the CPP Placement Head
Before installing the CPP placement head you have to save the current configuration and machine data
first and then remove the placement head to be replaced.
If you replace a C&P20A head by a CPP head, start with sections "3.1 Before Disassembling the Place
-
ment Head" [ ➙ 55] and "3.2 Disassembling the C&P20A Placement Head" [ ➙ 56].
If you replace a TwinHead head by a CPP head, start with sections "3.1 Before Disassembling the Place
-
ment Head" [ ➙ 55] and "3.3 Disassembling the TwinHead" [ ➙ 58].
If you install the CPP head on a gantry with no head installed so far, start with sections "3.1 Before Dis
-
assembling the Placement Head" [ ➙ 55] and LINK.
Before Disassembling the Placement Head
3.1 Before Disassembling the Placement Head
Configura tion of the Place ment Heads in SIPL ACE Pro
3.1.1 Configuration of the Placement Heads in SIPLACE Pro
► In SIPLACE Pro stop all jobs on the line.
► Back up all SIPLACE Pro data.
Saving the Existing Machine Data
3.1.2 Saving the Existing Machine Data
► Insert a USB stick or another appropriate storage medium into the USB slot of the station computer.
► Save the machine data to the storage medium. Select Service --> Archive machine data...
Docking Out the Component Trolley and Switching Off the Machine
3.1.3 Docking Out the Component Trolley and Switching Off the Machine
► Dock out the component trolleys.
► Shut down the station computer and switch off the machine at the main switch.
► Disconnect the machine from the main power and the pneumatic supplies.
► Always secure the machine against unauthorized reactivation. See "1.2 Preparatory Work..." [➙ 44].
NOTICE
It is recommended to enter the new head (cameras and nozzles) into the setup at this point in
time and to perform an optimization for the setups.
dialogue
► In the Setup Properties dialogue enter the type of the
placement head, the camera type and the nozzle
changer configuration for the relevant machine loca
-
tion.
► Re-optimize the setup in SIPLACE Pro. Make sure to
set correct head height.
Installing the CPP Placement Head
Disassembling the C&P20A Placement Head Docking Out the Component Trolley and Switching Off the Machine
56 Assembly Instructions / Montageanleitung Head Reconfiguration Kit CPP
Disassembling the C&P20A Placement Head
3.2 Disassembling the C&P20A Placement Head
Parts, Equipment and Tools
▪ Torque screwdriver 100-500 Ncm [03078400-xx]
▪ Extension/straight TX20 [03073256-xx]
▪ Bit holder for Torque Vario-S screwdriver [03078706
-
xx]
Removal
► Unplug the compressed air connections on the C&P20A at the positions (4) and (7).
► Disconnect the flat ribbon cable on the C&P20A (1).
► Loosen the screws fastening the strain reliefs on the component camera cables at the positions (2)
and (3) and carefully unplug the cables. While unplugging the cables, press the clamps on both sides
of the connectors.
One of the four head screws by means of which the C&P20A head is fixed to the head plate is located
behind the pressure control valve. The pressure control valve has to be swivelled to the left to gain ac
-
cess.
► Loosen the two screws on the pressure control valve (5).
► Loosen the undetachable screw (6) on the pressure control valve and swing the valve aside.
CAUTION
► You must wear the ESD armband during all work on the placement head.
CAUTION
Do not damage the component sensor prisms!
The component sensor prisms, underneath the placement head, are easily damaged. Take
great care when dismantling the head!
► Protect the component sensor with a piece of hose. This is delivered with the placement
head or component sensor and should be stored in the service box for the machine, as it is
required for dismantling the head.
Removing the C&P20A head
Legend
1. Flat ribbon cable
2. Strain relief component camera cable
3. Strain relief component camera cable
4. Compressed air connections
5. Screws on the pressure control valve
6. Undetachable screw on the pressure control valve
7. Discharged air hose to silencer
Installing the CPP Placement Head
Further Aspects for the Configuration Disassembling the C&P20A Placement Head
Assembly Instructions / Montageanleitung Head Reconfiguration Kit CPP 57
See also
1.2 Preparatory Work... [ ➙ 44]
Further Aspects for the Configurati on
3.2.1 Further Aspects for the Configuration
The following points have to be observed when replacing a C&P20A head by a CPP head:
▪ The existing head adapter can be kept.
▪ The C&P20A nozzle magazines are to be replaced by CPP nozzle magazines. The basic nozzle
changer body on SX machines is identical for both head types.
▪ The reject bin and the nozzle station can still be used.
Continue with section LINK.
Removing the covered head screw
The covered head screw can now be accessed via a
guide drilling.
► Insert the Torx screwdriver into the guide drilling and
push it backwards until it sets down on the the head
screw.
► Loosen the covered head screw M4X14.
► Loosen the remaining three head screws M4x14 with
a long Torx screwdriver.
► The head is now freely suspended on a holder at the
gantry. Lift the head off the holder.