Workcell-Installation-Guidelines-Troubleshooting-Maintenance-REV-G.pdf - 第13页

Workcell Installation and General Guidelines Revision G / Nov ember 2021 Page 13 of 60 L ight Tower Op eration Three stacked indicator lights and a buzz er are u sed to show the machine sta tus. The lights are gree n, am…

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Revision G / November 2021
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Environmental
Area of Possible Concern
System Information
Audible Noise Levels
Below 65 dBA.
Material and Chemicals
There are no known dangerous materials or chemicals on this
workcell. Refer to the MSDS sheet for the dispensed material.
Hazards Due to Contact
The workcell has safety features to minimize injuries. In some
modes of operation it is possible to override safety features.
Only qualified personnel should enter the work area when the
workcell has power. All hot surfaces have a warning label.
Workcell Location
The machine should be installed on a level surface away from standing water, possible
overspray, and overhead leaks.
Handling, Transportation, and Storage
The workcell should be handled and transported with minimal vibration and shock on the
system. Use an air-ride truck for roadway transport. The machine is built for an industrial
environment, but excessive abuse will decrease the performance of the machine. Use a
forklift to gently move the workcell. Make sure the forks are all the way in and that the
blades reach from front to back.
Storage, Temperature, and Humidity
When in storage, all enclosures and connector covers should be closed tightly. Put a cover
over the system if there is dust or other airborne debris in the storage area. Store the
workcell in an area that is 40F - 105F (4C – 41C) and low humidity. Do not let
condensation collect on the machine.
Dispensing/Spraying Equipment
When the workcell is stored for an extended period of time, it should be flushed with a
solvent compatible with the application material and workcell components.
NOTE: PVA is not responsible for damages incurred by incorrect transportation and
handling of the workcell. The instructions given for the transportation, handling, and
storage of the workcell are the correct manufacturer’s procedure.
Revision G / November 2021
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Light Tower Operation
Three stacked indicator lights and a buzzer are used to show the machine status. The
lights are green, amber, and red and can be seen from all sides of the machine. The buzzer
is below the green light. The lights and buzzer operate as follows:
• The green light is on when the machine is in cycle and parts are made. It is off at all
other times.
• The amber light is on when the machine is in Auto Cycle and ready to make parts,
but cannot cycle because the workcell is waiting for another machine or there is an
external material handling problem (no incoming parts or no room to unload parts).
• The red light is on steady when the machine is not in Auto Cycle. It will flash when
the workcell is in an error state.
• The buzzer operates with the red light during machine errors.
212B244BState
213B245BRed
214B246BAmber
215B247BGreen
216B248BBuzzer
217B249BCycle Stop
218B250BON
219B251BOFF
220B252BOFF
221B253BOFF
222B254BAuto Cycle
223B255BOFF
224B256BON
225B257BOFF
226B258BOFF
227B259BIn Cycle
228B260BOFF
229B261BOFF
230B262BON
231B263BOFF
232B264BMachine Error
233B265BFLASH
234B266BOFF
235B267BOFF
236B268BFLASH
Figure 2: Light Tower & Buzzer Status
Note: This is the standard configuration. Actual configuration depends on the
workcell.
Revision G / November 2021
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Installation and Setup
Before you operate the workcell, know the components. Do the steps in this manual for
safe and correct operation.
WARNING: Only qualified personnel should do these procedures. Obey this manual and
all applicable safety regulations. A “qualified person” is defined as “a person or
persons who, by possession of a recognized degree, certificate, or professional
training, or who, by extensive knowledge, training, and experience, has successfully
demonstrated the ability to solve problems relating to the subject matter and work.”
(Ref. ANSI/ASME B30.2-1983.)
Uncrate and Inspect
1. Use the utility knife to cut the straps and the shrink wrap.
2. Remove the cardboard as well as all packing materials and straps.
3. Use a 9/16” wrench to remove the bolts that anchor the workcell to the floor of the
crate, there are two (2) bolts in each foot (8 Total).
4. Use a forklift to gently remove the workcell off the pallet. Lift the workcell from
either the back or the front. Make sure the forks are all the way in and that the
blades go all the way under the workcell (from front to back).
To Place the Dispense System
1. Move the workcell to the necessary location.
2. Adjust the forklift height until the workcell is at the necessary height.
3. Loosen the lock nuts on each foot of the workcell, if necessary.
4. Make sure that all four (feet) touch the ground. If any feet do not touch the ground,
use the adjustable wrench to lower the feet by turning the feet clockwise.
5. When you lower the feet, you raise the workcell. When you raise the feet, you lower
the workcell.
See Figure 3 on next page.