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Workcell Installation and General Guidelines Revision G / Nov ember 2021 Page 5 of 60 Serial C ommunication s .................................................................................................. 41 Common M…
Workcell Installation and General Guidelines
Revision G / November 2021
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Safety Circuit .......................................................................................................................... 25
Polycarbonate and Safety Glass Guarding ...................................................................... 25
Doors ......................................................................................................................................... 25
Light Curtain ........................................................................................................................... 25
Exhaust Fan ............................................................................................................................ 26
Standard Machine Exhaust Requirements ............................................................... 26
Air Velocity Test Points ......................................................................................................... 27
Delta 6, Delta 8, Flex Cell, Queue, and Inspect Station ........................................... 27
DeltaTherm and Spectra ............................................................................................... 27
Manual Location ................................................................................................. 28
Troubleshooting .................................................................................................. 29
Calling Technical Support .................................................................................................... 29
Records .................................................................................................................................... 29
Fault Diagnostic for Closed Loop Servo Systems........................................................... 30
Maintenance ........................................................................................................ 32
Overview .................................................................................................................................. 32
Schedule .................................................................................................................................. 32
Procedures .......................................................................................................... 34
Ball Screw Slides .................................................................................................................... 34
Inspection ................................................................................................................................ 34
Conveyor Belt Replacement ................................................................................................ 34
Devices and Valves ................................................................................................................ 34
Servicing the Inline Material Filter...................................................................................... 35
Exhaust Fan Setup ................................................................................................................ 35
Pressure Differential Switch Setup ................................................................................... 36
Motor Feedback Test .............................................................................................................. 37
Encoder Feedback Test ........................................................................................................ 39
Computer and Workcell Communication .......................................................................... 40
RS-232 Communication ............................................................................................... 40
DMC-2200 Dip Switch Settings .................................................................................. 40
Workcell Installation and General Guidelines
Revision G / November 2021
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Serial Communications .................................................................................................. 41
Common Main Program Changes ....................................................................................... 45
Install Spectra Lamp ............................................................................................................. 45
Part Replacement .............................................................................................. 48
Ordering Parts ......................................................................................................................... 48
Return Material Authorization (RMA) ................................................................................. 48
Training .................................................................................................................................... 48
Warranty ................................................................................................................................... 48
Shipping ................................................................................................................................... 48
DMC Programming Basics ..................................................................................49
Labels ................................................................................................................................... 49
Important Commands ................................................................................................... 49
DMC Error Codes ................................................................................................. 54
Technical Support ............................................................................................... 55
Table of Figures ................................................................................................... 59
Workcell Installation and General Guidelines
Revision G / November 2021
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This document is based on information available at the time of its publication. While efforts
have been made to ensure the contents of this manual are accurate, the information
contained herein does not purport to cover all specific details or variations in hardware, or
to provide for every possible contingency in connection with installation, operation, or
maintenance. Features may be described herein which are not present in all hardware and
software systems. Precision Valve and Automation, Inc. assumes no obligation of notice to
holders of this document with respect to changes subsequently made.
Precision Valve and Automation, Inc. makes no representation or warranty, expressed,
implied, or statutory with respect to, and assumes no responsibility for the accuracy,
completeness, sufficiency, or usefulness of the information contained herein. No warranties
of merchantability or fitness for purpose shall apply.
This document, including the information contained herein, is the property of
Precision Valve and Automation, Inc. and is considered confidential and proprietary
information. It is delivered on the express condition that it not be used, disclosed, or
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Copyright © 2020
Precision Valve and Automation, Inc.
All Rights Reserved.