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Workcell Installation and General Guidelines Revision G / Nov ember 2021 Page 4 of 60 Safety Circuit .......................................................................................................................…
Workcell Installation and General Guidelines
Revision G / November 2021
Page 3 of 60
Table of Contents
Introduction ........................................................................................................... 7
PVA Contact Information ........................................................................................................ 7
Document History ..................................................................................................................... 7
Safety ......................................................................................................................................... 8
System Description ................................................................................................................ 10
Personal Protective Equipment ............................................................................................ 11
Notices and Warnings ............................................................................................................. 11
Best Practices ........................................................................................................................... 11
Environmental ......................................................................................................................... 12
Workcell Location .................................................................................................................... 12
Handling, Transportation, and Storage .............................................................................. 12
Storage, Temperature, and Humidity ................................................................................. 12
Dispensing/Spraying Equipment ........................................................................................ 12
Light Tower Operation ........................................................................................................... 13
Installation and Setup ........................................................................................ 14
Uncrate and Inspect ............................................................................................................... 14
To Place the Dispense System............................................................................................. 14
Light Tower Operation ........................................................................................................... 15
Board Sensor Sensitivity Adjustment Procedures .......................................................... 16
To Adjust the Board Sensors ........................................................................................ 16
Servo Motor Couplings........................................................................................................... 17
Inspection ................................................................................................................................. 18
Install the Teach Pendant ..................................................................................................... 19
Connect the Computer and Flow Monitor ......................................................................... 19
Install Light Tower ................................................................................................................. 20
Level the Workcell ................................................................................................................... 21
Power Up.................................................................................................................................. 22
LCD Mounting Requirements ...................................................................................... 23
Machine Communications (SMEMA) .................................................................................. 24
Operating Safety ................................................................................................. 25
Workcell Installation and General Guidelines
Revision G / November 2021
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Safety Circuit .......................................................................................................................... 25
Polycarbonate and Safety Glass Guarding ...................................................................... 25
Doors ......................................................................................................................................... 25
Light Curtain ........................................................................................................................... 25
Exhaust Fan ............................................................................................................................ 26
Standard Machine Exhaust Requirements ............................................................... 26
Air Velocity Test Points ......................................................................................................... 27
Delta 6, Delta 8, Flex Cell, Queue, and Inspect Station ........................................... 27
DeltaTherm and Spectra ............................................................................................... 27
Manual Location ................................................................................................. 28
Troubleshooting .................................................................................................. 29
Calling Technical Support .................................................................................................... 29
Records .................................................................................................................................... 29
Fault Diagnostic for Closed Loop Servo Systems........................................................... 30
Maintenance ........................................................................................................ 32
Overview .................................................................................................................................. 32
Schedule .................................................................................................................................. 32
Procedures .......................................................................................................... 34
Ball Screw Slides .................................................................................................................... 34
Inspection ................................................................................................................................ 34
Conveyor Belt Replacement ................................................................................................ 34
Devices and Valves ................................................................................................................ 34
Servicing the Inline Material Filter...................................................................................... 35
Exhaust Fan Setup ................................................................................................................ 35
Pressure Differential Switch Setup ................................................................................... 36
Motor Feedback Test .............................................................................................................. 37
Encoder Feedback Test ........................................................................................................ 39
Computer and Workcell Communication .......................................................................... 40
RS-232 Communication ............................................................................................... 40
DMC-2200 Dip Switch Settings .................................................................................. 40
Workcell Installation and General Guidelines
Revision G / November 2021
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Serial Communications .................................................................................................. 41
Common Main Program Changes ....................................................................................... 45
Install Spectra Lamp ............................................................................................................. 45
Part Replacement .............................................................................................. 48
Ordering Parts ......................................................................................................................... 48
Return Material Authorization (RMA) ................................................................................. 48
Training .................................................................................................................................... 48
Warranty ................................................................................................................................... 48
Shipping ................................................................................................................................... 48
DMC Programming Basics ..................................................................................49
Labels ................................................................................................................................... 49
Important Commands ................................................................................................... 49
DMC Error Codes ................................................................................................. 54
Technical Support ............................................................................................... 55
Table of Figures ................................................................................................... 59