Printer 600 Board Support Tooling Module.pdf - 第26页
19.26 Technical Reference Manual Chapter Issue 2 May 03 %2$5'6 833257722/,1* 02'8/( )250)/(;7 22/,1* Removing FormFlex T oolin g W ARNING COMPRESSED AIR. COMP RESSED AIR SHOULD NEVER IM PINGE UPON THE BODY …
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Chapter Issue 2 May 03 Technical Reference Manual 19.25
NOTE
If only five tooling modules are utilized, do not use manifold connections 1
or 2.
14.Secure the tubing with a cable tie attached to a magnetic cable tie mount.
Ensure the tubing does not foul the moving rail.
15.Power up the machine and select Board Width.
16.Carry out FormFlex Pin Pressure procedure in Adjustments and Settings
section of this chapter.
17.Carry out FormFlex Setup in the Machine Programming chapter of the User
manual.
Plan View on Manual Tooling Plate
4mm Tubing From
Pneumatic
Control/Sequencer Panel
19.26 Technical Reference Manual Chapter Issue 2 May 03
%2$5'6833257722/,1*02'8/(
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Removing FormFlex Tooling
WARNING
COMPRESSED AIR. COMPRESSED AIR SHOULD NEVER IMPINGE UPON THE
BODY. PORTS, PIPES, ETC MUST NEVER BE BLOCKED BY HAND. BEFORE
CONNECTING ANY PNEUMATIC EQUIPMENT TO A COMPRESSED AIR SUPPLY,
ALL MOUNTINGS, FITTINGS, PIPEWORK AND ELECTRICAL CONNECTIONS
SHOULD BE REMOVED FOR SAFETY. NO PIPEWORK ALTERATIONS OR
REMOVAL OF FITTINGS SHOULD BE ATTEMPTED WITH AIR SUPPLIES
CONNECTED.
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
1. From the Run menu select Setup.
2. Select Change Tooling.
3. Select Full Width.
4. Power down the machine.
5. Disconnect and remove the 4mm tubing from between the manifold assem-
bly and the tooling modules.
6. Disconnect the 4mm pipes to the manifold assembly.
7. Remove the manifold assembly and tooling assemblies from the manual
tooling plate.
8. Gain access to the rear of the machine.
9. Remove the cable tie from above the rising table home vane and release
the 4mm tubing from the left hand hole in the rising table casting.
10.Coil the 4mm tubing on top of the sequencer and peripherals assembly,
ensuring the tubing does not foul any moving part of the machine.
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Chapter Issue 2 May 03 Technical Reference Manual 19.27
Fault Finding
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
COMPRESSED AIR. COMPRESSED AIR SHOULD NEVER IMPINGE UPON THE
BODY. PORTS, PIPES, ETC MUST NEVER BE BLOCKED BY HAND. BEFORE
CONNECTING ANY PNEUMATIC EQUIPMENT TO A COMPRESSED AIR SUPPLY,
ALL MOUNTINGS, FITTINGS, PIPEWORK AND ELECTRICAL CONNECTIONS
SHOULD BE REMOVED FOR SAFETY. NO PIPEWORK ALTERATIONS OR
REMOVAL OF FITTINGS SHOULD BE ATTEMPTED WITH AIR SUPPLIES
CONNECTED.
Symptom Possible Causes Possible Solutions
After periods of inactivity,
some pins not being raised in
one or more tooling modules
during initial setup.
Lack of lubrication of pin seals. Carry out Lubrication of Pin Seals later in this
section.
Board not being fully sup-
ported during printing causing
print process issues.
1. Excessive air in tooling module. 1. Carry out Module Air Check later in this
section.
No pins are raised in any tool-
ing module.
1. All ball valves on the manifold
assembly are incorrectly set.
1. Ensure all ball valves are in the open position.
2. Failure of machine air supply. 1. Check the air supply reading at the machine
filter regulator assembly.
2. Check the manifold pressure gauge - gauge
should read above 4 bar during FormFlex setup.
3. Air leak between machine interface,
operator interface and sequencer and
peripherals assembly.
1. Check the connections between the units,
ensuring no air leaks are present.
4. Faulty operator interface. 1. Disconnect the air supply pipe from the man-
ifold assy to No1 & 2 ball valves. Press the
operator switch, if no air is detected replace the
operator interface.
When FormFlex is reset,
some FormFlex pins in a mod-
ule remain raised.
1. Sticky FormFlex pins. 1. Push the pins down manually whilst activating
the reset switch. On completion, recycle the
system until all pins raise and lower smoothly.
2. Sticky fluid cut-off valve. 1. Carry out Resetting Valve Stem (Pins Up)
procedure later in this section.
3. Insufficient vacuum. 1. Check the manifold gauge during resetting,
should read -0.5 bar.
2. Check the connections between the units,
ensuring no air leaks present.
3. Check air supply to vacuum ejector on the
sequencer and peripherals assembly. If air
present, reject sequencer and peripherals
assembly.