03_SM481_Service Manual Installation.pdf - 第11页
T ransfer & Installation Pr ocedur e 3-7 X-axis leveler Y -axis leve ler Leve l er and tool s Figure used a s refe rence or mar king Y - axis leveler Y - axis leveler X - axis leveler X-axis leve ler
Advanced High Speed Flexible Mounter
3-6
3.1.3. Machine Installation
3.1.3.1. Required Tools
Leveler 3 sets (Specification: Leveler with accuracy higher than 0.02mm/m) It is easy to use a
leveler 100 mm long with an accuracy of 0.02 mm/m.
Gear wrench for leveling (2 sets)
Vernier calipers
Caution
The approved and calibrated leveler must be used. Its
approval and calibration cycle is 1 year.
3.1.3.2. Installation Procedure of Stand-alone Machine
1. When installing the machine in the In-line system, adjust each foot to match the conveyor
reference surface with the previous and following machines. Align the reference surface
between machines within 0.05mm from the left and right. Remove the front and rear covers
before adjusting the height.
2. Set the reference level of the machine to 900mm and 950mm based on the conveyor surface
(European standard, CE). However, a deviation of ±15 mm is allowed depending on the
condition (inclination) of the floor’s surface.
3. Put the level gauges on the upper surfaces of the L/M guides of the Y1 and Y2 axes and on the
upper surface of the front feeder base simultaneously for horizontal alignment. The tolerance is
0.05mm/m (one scale is 0.02mm). The leveler shall be calibrated before use. The calibration
cycle of the leveler is one year.
Measuring points
Y-axis direction
Push the X Gantry to the rear as far as possible and place the head in the middle. Push
the head to the rear side as far as possible, place two level gauges on the middle of the
upper surface of the Y-axis LM Guide and then conduct measurement. (The center of
the level is located on the 12th hole from the LM Guide hole as a reference.).
X-axis direction
Put the level gauge on the middle of the upper surface of the front feeder base and
perform measurement.
Transfer & Installation Procedure
3-7
X-axis leveler Y-axis leveler
Leveler and tools Figure used as reference or marking
Y
-
axis leveler
Y
-
axis leveler
X
-
axis leveler
X-axis leveler
Advanced High Speed Flexible Mounter
3-8
4. When adjusting the foot, it is recommended to group 2 feet as one set and adjust the level in
each direction
5. The feet of the machine must be supported at uniform force, which is adjusted by tightening the
lock nut of the foot so that uniform force is applied to the feet. Check if there is any loose foot.
Tighten the lock nuts for 4 legs after leveling is finished.
Caution
If the level of the machine is not adjusted, it has influence
on the accuracy of the machine. Be sure to level the
machine and check if the feet of the machine are tightened
properly.
There must be no grease on the lock nut and foot nut. If
there is grease on them, clean it completely. Otherwise, the
nut is loosened during machine operation, which may
damage the machine.