03_SM481_Service Manual Installation.pdf - 第8页
Advance d High Speed Flex ible Mounter 3-4 3.1.2. Unpacking a nd Transportation 3.1.2.1 . Requ ired Tools Forkli ft and hand lift Wren ch s e t, wren ch dri ll 3.1.2.2 . Unpa cking Procedure 1. Remove t he e xternal …
Transfer & Installation Procedure
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Chapter 3. Transfer & Installation Procedure
When installing the machine newly, observe the following procedure.
Warning
Installation or startup by an inexperienced operator may
damage the machine or cause injury. The installation or
startup operation must be performed by our designated C/S
personnel.
3.1. Machine Installation
3.1.1. Unloading Machine
3.1.1.1. Required Tools
Forklift
Safety fence
3.1.1.2. Unloading Procedure
1. The personnel in charge of installation and commissioning must check the details of shipment
with the Production Management Department and inform the customer of expected arrival time
before leaving for the installation site.
2. After arriving at the site, perform a visual inspection of the exterior of the machine before
unloading (check for crushing of the box, etc.).
3. Check safety related items before unloading the machine. Perform safety measures by
installing a safety fence etc., if necessary. (Example: working in a high location.)
4. The personnel of the Business Department shall receive the delivery certificate and forms from
the operator and check the state and quantity of the machines before signing the delivery forms
and then finishes the machine delivery and acceptance procedure with the operator.
5. When unloading the machine, give instructions to ensure the forklift does not damage the
machine. Also, ensure those responsible for unloading and transportation understand the
precautions to be observed when handling the weak parts of the machine. Unload the machine
using only forklift and corresponding jigs and devices.
Advanced High Speed Flexible Mounter
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3.1.2. Unpacking and Transportation
3.1.2.1. Required Tools
Forklift and hand lift
Wrench set, wrench drill
3.1.2.2. Unpacking Procedure
1. Remove the external carton box and steel packing material.
2. Check if the quantity of the spare parts in the spare part list is the same as the number of spare
part packing boxes..
3. Move the machine’s components to the location where the machine is to be installed.
Caution
If the machine is unpacked by imposing excessive impact
on it, the machine cover may be damaged. Do not unpack
the machine by imposing excessive impact on it.
4. Adjust the lift arm width of the forklift referring to the following figure before moving the
machine.
Caution
If the lift arm (fork) contacts the bottom of the cover, the
cover may be damaged. The upper surface of the lift arm
(fork) must contact the flat area of the lower frame of the
machine.
In addition, check the position of the lift arm (fork) to prevent
the machine from inclining and the foot or caster of the
machine from being damaged.
5. When transporting the machine to the designated location after unloading the machine from the
pallet, raise the feet of the machine completely and move it using a handlift.
Transfer & Installation Procedure
3-5
Caution
If the machine is installed on a floor made of shockabsorbing
material or wood that is not very strong,
excessive vibration may occur during operation. Be sure to
install the machine on a strong and solid floor.
6. Install the machine that was move to the designated place after confirming the place of the
installed line from the responsible personnel of the customer.
7. Remove the vinyl sheet, internal packing material and desiccant.