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Retrofit instructions Wide board 242 / 508 mm SIPLACE HS-60 / D4 08/2006 Edition 39 – Conveyor options: Th e extended conveyor cannot be modified if conveyor options are inst alled on the PCB conveyor that preven t the s…

Retrofit instructions Wide board 242 / 508 mm SIPLACE HS-60 / D4

08/2006 Edition

PCB and head mapping 2

During system acceptance, the HS-60 is mapped as before, i.e.: 2

Single conveyor with the mapping test board 520 x 460 (item no.: 00325743-02) 2

Dual conveyor with the mapping test board 520 x 380 (item no.: 00375916S01) (for each conveyor

track) 2

If there is demand for the Wide board for the HS-60, then the following mapping test boards should

be used: 2

Single conveyor "mapping test board HF 508x450“(00373952-01) 2

2.2 Restrictions for the HS-60 / D4 with "Wide HS-60"

– For individual products (PCBs), the reduced distance between the gantries and the resulting

waiting times can lead to slight deviations in the actual placement rate compared to the place-

ment rate calculated in SIPLACE Pro. This applies particularly if there are a large number of

placement positions near the newly set stationary side wall and if the gantry used for place-

ment is not using the optimum path. This can be minimized using the placement sequence.

– Feeder modules: Only feeder modules from the S series can still be fitted. Linear feeders, bulk

case feeders, manual trays and all special design or third-party modules are not permitted. The

widening of the placement area causes the pick-up and placement areas to overlap. Linear

feeders, manual trays, MTCs and TrayStak feeders are not regarded as standard feeders. This

is not checked by the programming system and it is thus the responsibility of the customer to

carry out this check.

– The synchronous dual conveyor is not possible with this configuration since the wrong offset

would be used for the calculation in the programming system.

– More maintenance is required since the grease nipples on the guide carriages were replaced

with grub screws in order to avoid a crash. The grease nipples on the guide carriages must be

refitted temporarily in order to maintain the guide carriages. The grease nipples should be re-

moved once more after the maintenance. This is the responsibility of the customer.

– In this configuration, the ceramic substrate centering feature and special designs already fitted

to the lifting table are not possible. Adaptation based on a special design is available upon re-

quest.

– On the dual conveyor with "Wide HS-60“ and single conveyor configuration, the conveyor width

is limited to 380 mm rather than the 430 mm which is mechanically possible.

– There is no productivity lift available for this option.

Retrofit instructions Wide board 242 / 508 mm SIPLACE HS-60 / D4

08/2006 Edition

– Conveyor options: The extended conveyor cannot be modified if conveyor options are installed

on the PCB conveyor that prevent the stationary side wall being moved. Options or special de-

signs, such as ceramic substrate centering or vacuum tooling, which are permanently installed

on the lifting table, are not possible with 242 mm/508 mm conveyor widths.

PCB alignment and Long board are still supported.

2.3 Parts list: 119455 HS-60 / D4 242 mm/508 mm PCB

conveyor

2.4 Tools and consumables required

Set of hexagon socket spanners 2

The following mapping boards: 2

2 2x 2 00335609-01 2 Reflector 2

2 2x 2 00335672-01 2 DIN 6912-M8 x 10-8.8 2

2 1x 22Mount for limit switch LPT 242mm/508mm option 2

2 2x 22 DIN M4 x 10 2

2 2x 22DIN M4 2

2 4x 2 00366104-01 2 TR grease nipple DIN 3405-AM6 2

2 8x 2 00305531-01 2 DIN 913 - M 6 x 5-ST 2

2 1x 2 00377572-01 2 Component mapping board 520x380 HS-60/S-27HM 2

2 1x 2 00194579-01 2 Retrofit Instructions: Wide board 242 / 508 mm SIPLACE HS-60 2

00375916-xx 2 Mapping test board 520x380,

dual conveyor 2

HS-60 dual conveyor (242mm)

(mapping is only possible up to

380mm in single conveyor mode) 2

00373952-xx 2 Mapping test board HF/X 508x450 2 HS-60 single conveyor (508mm) 2

00377061-xx 2 Component mapping board 520x380

HS-60/S-27HM 2

HS-60 dual conveyor (242mm)

(mapping is only possible up to

380mm in single conveyor mode) 2

00377572-01 2 Component mapping board 508x380

HS-60/Wide 508

(included in the retrofit kit) 2

HS-60 single conveyor (508mm) 2

Retrofit instructions Wide board 242 / 508 mm SIPLACE HS-60 / D4

08/2006 Edition

2.5 Safety instructions

WARNING

The safety instructions from the “Operational safety” chapter of the user manual and servicing in-

structions take precedence over these instructions. 2

The SIPLACE placement machines are supplied with mains voltage.

Consequently parts of these systems carry dangerous voltages! This voltage is present at certain

modules inside the machine base, even when the machine is switched off at the main power

switch.

Incorrect handling of the placement machine or touching live parts of the machine can result in

death or severe injury, and considerable damage to equipment.

BEFORE starting any work, shut down the operating system correctly, then switch the machine

OFF at the main power switch and disconnect from the main power supply. In addition, the com-

pressed air supply must be switched off at the compressed air unit's main valve in the machine

base and vented by actuating the needle valve on the compressed air unit.

There is DANGER for heart pacemaker wearers in the vicinity of the linear motors, as described

in detail in the "Special safety instructions for working in the vicinity of strong magnetic fields"

section of the user manual and service manual.

Always follow the accident prevention regulations, DIN or other standards and special safety

rules applicable in your country.

Pay attention to the information concerning residual voltages in the Operational Safety chapter.

Follow the ESD regulations as described in the operational safety section of the operating

instructions.

During the retrofit, always secure the machine to prevent access by other people and to prevent

it being switched on again. The procedure is described in the “Locking the machine…” section of

the user manual.

Working with the SITEST program further increases the risk of accident.

The SITEST program must only be used by authorized and trained personnel.

2.5.1 Definitions

PLEASE NOTE 2